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Bosch Indego Battery Pack Connectors

helgehelge wrote 10/03/2022 at 13:23 • 5 min read • Like

From an earlier project, I've got an unreasonable amount of a particular type of 9s2p 18650 Li-ion battery packs. The cells are nothing to write home about, but overall, that nets me about 1.9 kWh of capacity if I can assemble those 20 packs into one battery unit (and probably add balancing, which Bosch didn't seem fit to integrate).


Connector Candidates

Some detective work later, here is what probably matches the battery pack connector. The order code seems to be


female terminal type
male terminal type
"DJ series"
DJ70319-6.3-21
DJ70319-6.3-11

Haidie #
? (see HD0322-6.3)
HD0319-6.3-11J
Haidie Mfr. #
? (see HD0322-6.3)926097-1
Terminals
DJ623-E 6,3 B
DJ623-E6.3A
DJ623-6.3
Sumitomo 1500-0068 ?
DJ612-6,3 B
DJ612-6.3
Sumitomo 1500-0083 ?

Purchase options:

"Yueqing Enzhe electric appliance Store" (100 pc qty)

https://de.aliexpress.com/item/1005002674128454.html

"AutoAcessories Store" (contact seller for this type and 20-100 pc qty)

https://de.aliexpress.com/store/5023204

"Haidie Electric" (HD0319-6.3-11J, HD0322-6.3-11J, HD0322-6.3-21J)

https://www.hdconnectorstore.com/

RuiAn Huzhong Auto Electeonic Co.,Ltd. - www.hz-ae.com

"dojioxcn Co., Ltd. Store" (DJ623-E 6,3 A/DJ612-6,3 B)

https://de.aliexpress.com/item/1005003163652350.html


Many Wrong (But Better?) Choices

I'm not a fan of the 3 little barbs with which the housings lock onto each other, as this promises to be yet more wrestling to mate / un-mate. There seem to exist a wide variety of locking features and pin orientations / positions within a shared plug contour. Most likely the Terminals are interchangeable, but even here variants exist.

It's often hard to see in the iso perspective pictures, but those orientation variants can really get you. The locking features are perhaps a better corroborating indictor which one is appropriate when matching this style of connector. Here's DJ7032A (left) vs DJ7031 (right):

Dump: More Information On Similar Connectors

DJ7031 (latch like DJ7032A, but the contact arrangement is incompatible)


female terminal type
male terminal type
DJ series
DJ7031-6,3-21DJ7031-6,3-11
TerminalsDJ621-B 6,3DJ611-6.3B


https://de.aliexpress.com/item/1005002701434136.html

https://de.aliexpress.com/item/1005002958574155.html

DJ70322 (perhaps another match. Confusing!)


female terminal type
male terminal type
"DJ series"
DJ70322-6.3-21
DJ70322-6.3-11
Haidie #
HD0322-6.3-21J
HD0322-6.3-21BJ
?
Haidie Mfr. #
180941
?

DJ7032A


female terminal type
male terminal type
DJ series
DJ7032A-6,3-21DJ7032A-6,3-11



Sumitomo #
6070-3481
6070-3471
Terminals
1500-0068
1500-0083

https://aliexpress.com/item/1005001785183701.html

?


female terminal type
male terminal type

Sumitomo
alternative?
6110-4533, 6020-32616120-2033
Terminals
1500-0068
1500-0083

DJ7034


female terminal type
male terminal type
DJ series
DJ7034-6.3-21
DJ7046-6.3-11
Terminals
?
?

https://aliexpress.com/item/1005002667364363.html

If you're still reading: good luck finding your connector. I don't envy you.
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