From an earlier project, I've got an unreasonable amount of a particular type of 9s2p 18650 Li-ion battery packs. The cells are nothing to write home about, but overall, that nets me about 1.9 kWh of capacity if I can assemble those 20 packs into one battery unit (and probably add balancing, which Bosch didn't seem fit to integrate).
Connector Candidates
Some detective work later, here is what probably matches the battery pack connector. The order code seems to be
- DJ7 / HD (series / manufacturer part)
- 03 (number of positions)
- 19, 2A, 22 (series?)
- -
- 6.3 (blade width in mm, hence Sumitomo "250 type" (mils))
- -
- 1, 2 (male, female type)
- 0, 1 (unknown option)
- [-] (optional part)
- [B] (black plastic)
- J (unkown option)
female terminal type | male terminal type | |
"DJ series" | DJ70319-6.3-21 | DJ70319-6.3-11 |
Haidie # | ? (see HD0322-6.3) | HD0319-6.3-11J |
Haidie Mfr. # | ? (see HD0322-6.3) | 926097-1 |
Terminals | DJ623-E 6,3 B DJ623-E6.3A DJ623-6.3 Sumitomo 1500-0068 ? | DJ612-6,3 B DJ612-6.3 Sumitomo 1500-0083 ? |
Purchase options:
"Yueqing Enzhe electric appliance Store" (100 pc qty)
https://de.aliexpress.com/item/1005002674128454.html
"AutoAcessories Store" (contact seller for this type and 20-100 pc qty)
https://de.aliexpress.com/store/5023204
"Haidie Electric" (HD0319-6.3-11J, HD0322-6.3-11J, HD0322-6.3-21J)
https://www.hdconnectorstore.com/
RuiAn Huzhong Auto Electeonic Co.,Ltd. - www.hz-ae.com
"dojioxcn Co., Ltd. Store" (DJ623-E 6,3 A/DJ612-6,3 B)
https://de.aliexpress.com/item/1005003163652350.html
Many Wrong (But Better?) Choices
I'm not a fan of the 3 little barbs with which the housings lock onto each other, as this promises to be yet more wrestling to mate / un-mate. There seem to exist a wide variety of locking features and pin orientations / positions within a shared plug contour. Most likely the Terminals are interchangeable, but even here variants exist.
It's often hard to see in the iso perspective pictures, but those orientation variants can really get you. The locking features are perhaps a better corroborating indictor which one is appropriate when matching this style of connector. Here's DJ7032A (left) vs DJ7031 (right):
Dump: More Information On Similar Connectors
DJ7031 (latch like DJ7032A, but the contact arrangement is incompatible)
female terminal type | male terminal type | |
DJ series | DJ7031-6,3-21 | DJ7031-6,3-11 |
Terminals | DJ621-B 6,3 | DJ611-6.3B |
https://de.aliexpress.com/item/1005002701434136.html
https://de.aliexpress.com/item/1005002958574155.html
DJ70322 (perhaps another match. Confusing!)
female terminal type | male terminal type | |
"DJ series" | DJ70322-6.3-21 | DJ70322-6.3-11 |
Haidie # | HD0322-6.3-21J HD0322-6.3-21BJ | ? |
Haidie Mfr. # | 180941 | ? |
DJ7032A
female terminal type | male terminal type | |
DJ series | DJ7032A-6,3-21 | DJ7032A-6,3-11 |
| ||
Sumitomo # | 6070-3481 | 6070-3471 |
Terminals | 1500-0068 | 1500-0083 |
https://aliexpress.com/item/1005001785183701.html
?
female terminal type | male terminal type | |
Sumitomo alternative? | 6110-4533, 6020-3261 | 6120-2033 |
Terminals | 1500-0068 | 1500-0083 |
DJ7034
female terminal type | male terminal type | |
DJ series | DJ7034-6.3-21 | DJ7046-6.3-11 |
Terminals | ? | ? |
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