I really don't want to have to use custom CNC machining to make the motor, so I'm searching for what I can use for making the motor.
rack with no pinion
Benefits:
+ precision
+ flat-topped teeth. like in steppers.
Drawbacks:
- wrong material
- eddy currents
- no idea, where to get one
Threaded rod and nuts
Benefits:
+ precision
+ easy to obtain, cheap
Drawbacks:
- wrong material
- eddy currents
- spiky ridges. Can be smoothed out, but it's not easy to do precisely.
Saws
Benefits:
+ easy to obtain, cheap
+ thin, so can be stacked to get rid of eddy currents
Drawbacks:
- wrong material
- spiky ridges. Can be smoothed out, easier than with threaded rods.
- not made to be precise, generally.
Ferromagnetic 3d-print (PLA with iron)
(thanks to @Lupus Mechanicus for steering me to this!)
example: http://www.amazon.com/Ferromagnetic-grams-3D-Printing-Filament/dp/B019J1E7GI
benefits: AWESOME!
+ precision
+ flexibility. Motor can be tailored to fit the printer.
+ no eddy currents
drawbacks:
- bad temperature stability, might require active cooling
Discussions
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