After @Roger 's test print notes, and my own test print, I made necessary changes to the 3d models and have updated them!

The bezel around the monitor was set to truncate a little higher up, giving 4mm of clearance for the display, and the size was increased by about 1mm all around, and an extra half mm on the left side as per Roger's notes.

The base for the board was moved down by 4mm to accommodate the acrylic that is stuck to the back of the board as shipped.

Friction nubs and holes added to hold the expansion connector cover in place, and cleaned up a lot of details of the cover.

Clearances for the top row of keys were fixed so that they don't get stuck on the fillet for the screen, which was also made less deep.

Given all of those changes, I think we are good!

I've updated all of the files in the files section if you want to try and print your own, and I'm trying a second print in the "fine" resolution, which should be done about 10pm on Thursday.

I highly encourage others to download and print these files, especially those who actually already have a badge. Be sure to read the notes on each file for the recommended method of printing; I print with the inside down, so that the outside of the case remains smooth. This takes longer on account of the required support material, but I think it is the best way. to get a good result on the outside. The keys should probably be printed with a raft because their small size will cause them to break off of the bed mid print otherwise.

So, please test these latest models, and hopefully they work and we can have lots of folks at Supercon with nifty badge enclosures!