I got a hold of 60 pcbs from PCBway, 30 with plated edges and 30 with castellated holes. I did a quick test of one of the panels and it worked. I am working on a 3D printed jig to help be assemble the final shape. I am using Sn60Pb40 solder for the components and I plan to use SAC solder as the "welds" between the boards.
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