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RJ100 - Cat10

A palindromic twisted pair cable connector.

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"You know those guitars that are like, double guitars?"
- Otto Warmbier

The time-tested RJ45 connector has served societies around the world remarkably well! It is cheap, fairly rugged & can be terminated in seconds. With the advent of HDBaseT, the RJ45 connector is being pushed to the theoretical limit.

Why not double the contact count?

In recent years we've seen the introduction of the "Lightning" connector, soon followed by USB C. Both have a palindromic design -- there's no wrong way to connect it to a receptacle. The RJ connector family could be next!

The concept is simple: contacts on the top of the connector are the mirror image of contacts on the bottom of the connector. It is effectively 2X ethernet cables in 1. This new cable could be referred to as Cat10.

This proposed connector would still be compatible with all existing RJ45 receptacles... and could even have the mere traditional 8 wires found in an ethernet cable terminated to it (e.g. a "half-speed" cable). These "half-speed" ethernet cables would have both sides of the connector terminated to the same set of wires.

The concept does present a few new challenges:

  1. Latching: the delicate latch found on all RJ connectors would be absent. Instead, the proposed design features a pair of voids on each side of the connector. Latching, if necessary, would be provided by the receptacle. The connector doesn't need a latch, though. Friction is often sufficient.
  2. Crimping:
    1. All-new crimp tools would be required.
    2. The contacts in each connector would need to be shorter so no connection is made between the two sets of eight contacts. 
    3. RJ100 receptacles would not support RJ45 connectors. While the two are technically pin-compatible, an RJ100 receptacle would be shorter than an RJ45 connector.
  3. Slightly increased risk of interference.

What do you think? Print a few sample connectors if you'd like...

Next Steps:

  • Creating a fully-functional 2x RJ45 to 1x RJ100 adapter
  • Creating a fully-functional RJ100 connector
  • Creating a fully-functional Cat10 cable

rj100.stl

A sample RJ100 connector model.

Standard Tesselated Geometry - 44.44 kB - 06/13/2019 at 02:35

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rj100.scad

Code used to generate the sample RJ100 connector model.

scad - 1.69 kB - 06/13/2019 at 02:35

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  • Link Aggregation & Ruggedized Variant

    William06/26/2024 at 06:44 0 comments

    RJ100 Form Factor Concerns

    This last winter, I discussed this idea with some fellow makers in Dallas. The form of the connector & proposed latching mechanism were discussed at length. The concern is that RJ100 connectors will be mechanically compatible with devices sporting RJ45, but RJ45 connectors will not be mechanically compatible with devices that only sport RJ100. Another concern is that RJ100 connectors will have no way of latching into an RJ45 connector. Both of the issues above can be addressed with development of a RJ100 to 2x RJ45 adapter & a RJ45 to RJ100 adapter. Ideally, the adapters should be avoided in favor of 4 twisted-pair or 8 twisted-pair cables terminated with RJ100 connectors.

    Rugged Centronics 100 Proposal

    There is also a need for a rugged variant of RJ45 and RJ100. Satellite dishes, external cameras & similar have attempted to address this issue. Neutrik has done very well with their etherCON connector. In my opinion, the best option is a new variant of a Centronics connector. Most modern computer connectors (USB in particular) are inspired by Centronics connectors: contacts along a sidewall; no fragile free-standing pins. The proposed Centronics 100 connector would have 16 contacts & no keying of the shielding shroud. It would be pin-compatible with RJ100. This would allow the connector to connect to a socket in either 0 or 180deg orientation. IP67 bushings could be added to make the connection weather-proof. Cables could be mass-produced with injection-molded Centronics 100 connectors on both ends, or field technicians could crimp their own Centronics 100 connectors with ease. Centronics 100 to RJ100 adapters could be manufactured, as could Centronics 100 to 2x RJ45 adapters.

    Power Over Ethernet

    One exceptional benefit of doubling the number of connectors is effective doubling of power delivery. Higher-current custom versions of PoE would no longer be necessary for those power-hungry devices like satellite dishes, HDBaseT TV's, or cameras with integrated lights.

    Link Aggregation

    The other highlight of the discussion in Dallas this winter was Link Aggregation. My fellow makers in Dallas noted devices could be configured to automatically aggregate connections. Since RJ100 is merely 2x RJ45 connectors combined, devices could automatically detect new pairs of connections and optimize those pairs accordingly.

    IEEE Standard Proposal

    These proposals ideally need to made to IEEE. I have not done so yet & plan to. If you would like to pass these proposals on to staff at IEEE, I would be grateful.

  • Preparing for Use

    William01/02/2023 at 04:00 0 comments

    While working on a new pin specification for the Retro Modules project & a new project related to a Starlink PoE Injector (coming soon!), I realized I needed to define a 2.54mm header specification for this project.

    This project isn't re-inventing the wheel -- just adding one.

    The color code for ethernet cables is based on the 25 Pair Color Code. The spec below is as well.

    Specification

    Contact Pair Role Primary Wire Color Secondary Wire Color
    1 2 DA+ white orange
    2 2 DA− orange white*
    3 3 DB+ white green
    4 1 DC+ blue white*
    5 1 DC− white blue
    6 3 DB− green white*
    7 4 DD+ white brown
    8 4 DD− brown white*
    9 8 DH− green red
    10 8 DH+ red green
    11 7 DF− orange red
    12 5 DG− white slate
    13 5 DG+ slate white
    14 7 DF+ red orange
    15 6 DE− blue red
    16 6 DE+ red blue

    * Optional Secondary Wire Color

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