Well I've started to wire up the Plug Panel. The circuits represented by logic symbols on the top of the board are implemented with a dozen 7400 series ICs underneath.
![](https://cdn.hackaday.io/images/671031590095052874.jpg)
By looking at the logic symbols and using pictures of the wiring for the original H-500 I was able to determine the chips used:
- SN7400 - 2 Quadruple 2-Input Positive-NAND Gates
- SN7410 - 2 Triple 3-Input Positive-NAND Gates
- SN7420 - 2 Dual 4-Input Positive-NAND Gates
- SN7450 - 2 Dual AND-OR-Invert Gates
- SN7473 - 4 Dual J-K Flip-Flops with Clear
So this is what I have so far:
There's a few things to note here. First of all I decided to make my life a little easier by creating some breakout boards for the 74XX chips. My initial though was to just "dead-bug" the chips and solder the leads directly to the pins. It would have worked but the appeal of re-arranging the pin-outs to be more consistent with the layout of the panel, plus having a label on each pin won out. Here's the PCB:
![](https://cdn.hackaday.io/images/4566271590095954284.png)
I created a small base for the PCBs so that I could stand them upright since there was no room to lay them out.
My plan was to solder the wires coming from the break-out boards directly to the brass rivets. It turned out that this was a lot harder than I thought it would be. I really should have tested this much earlier in the process. I don't know if the brass was coated with something but the soldering iron had to be applied to the rivets way too long to get a good join. As a result the panel holes melted and got too large to hold the rivet securely in place. I needed a plan B.
They say the necessity is the mother of invention, and I think the solution I came up with is actually better than if the soldering had worked. I made some mechanical "fittings" to securely attach the wires to the rivets:
![](https://cdn.hackaday.io/images/9125701591199071369.png)
Just insert the wire into the horizontal hole and slide the fitting over a pair of rivets representing a circuit lead. These work great, are quick and easy to install, and actually reinforce the rivet's attachment to the panel. An additional benefit is that a whole PCB "circuit" can be removed from the panel should the need arise to troubleshoot. Here's a closer look.
![](https://cdn.hackaday.io/images/2405701590097291258.jpg)
So with the bugs ironed out, it's time to finish the Plug Panel wiring.
![](https://cdn.hackaday.io/images/2795961590282503609.jpg)
And here you go. All the logic elements are now wired except for power which I'll run when I put all of the pieces together. Next I'll knock together a frame to mount everything in.
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