The main info here that the new schematic works as expected and the node's deep sleep power consumption is around 5 uA. Also, I successfully tested cold start (charging supercapacitor from 0V), it looks like this
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One more image to understand the weather conditions when Vcc reached 2.5V (there was no fog when Vcc reached its maximum, but still cloudy)
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Here is the schematic for over/under voltage protection
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As you can see, I've cheated a bit and used a separate IC for switching off the MCU and sensors. Why? There were a few options:
- Low side MOSFET switch
- High side MOSFET switch
- Separate IC
The low side switch is the easiest way to go, but it isn't recommended for switching off MCUs (though, I still think that it might be used in this case).
The high side switch requires a BJT transistor + MOSFET or two MOSFETs and a pull-up resistor. I wasn't sure that using this approach I'll get the required low power consumption, even 1M pull-up causes ~3.6 uA of losses.
The separate IC (TPS22917) advertises operating voltage range from 1V to 5.5V, 2A maximum continuous current (not relevant for this project), and ultra-low power consumption: ON state - 0.5uA, OFF state - 10nA. The IC costs $0.43 on the mouser.
Also, I've ordered separate test PCBs to experiment with the low/high side MOSFET switch, but it'll be later.
Instead of using a separate low ESR capacitor, as I planned before, I ordered a 1F low ESR supercap (the smallest one, physically). Using it, I do not see any significant voltage drop during the transmission. The smallest low ESR supercapacitor that I able to source locally is 15F 2.7V 12.5*27mm (the price is around $1). It's too big, I'll search on aliexpress for something interesting.
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Next steps
- Redesign the PCB one more time (get rid of low ESR capacitor, do not expect "RTC type" supercapacitor)
- Test different sensors
- Design housing for the PCB and sensors
- Create a proper gateway (a separate project probably)
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