The circuit board will break down into these main parts:
-24V to 5V Power for Nano and other ICs
I am using a buck converter module for this. The output is settable with an onboard pot. The switch will be placed inline before the input to this module.
-24V Switch circuit to supply power to the iron
I will be using a IRF540N MOSFET to handle the current/voltage. As a buffer between the Nano and the FET, I decided on a MCP14E7 MOSFET driver. This is probably overkill, but I had some on hand. We aren't switching this FET quickly and the FET is only handling 2A. You could probably use a transistor or another FET to interface to the Nano, but I wouldn't control the FET directly from the Nano. #GreatScott! has a great video on driving MOSFETS .
-Voltage divider and amplifier circuit to bring the thermocouple resistance feedback into the Nano's ADC
For this I am using an LM358 OpAmp. The iron's resistance is around 1 Ohm at room temperature and about 20 Ohms at 400C. Because this resistance is so small, I need an amplifier circuit to get better resolution coming into the Nano's ADC. The LM358 has two amps in one chip, so I will probably use a voltage divider and the other amp to monitor incoming power voltage.
-Potentiometer feedback for setpoint
Most potentiometers will work here to create a voltage divider for the Nano's analog input to create a way to control a setpoint temperature. I would use something larger than 2K Ohm. I am reusing the 500K Ohm pot that is from the old soldering station.
-OLED display connection and I2C communication
Simple 4 wire connection to the display, SDA and SCL from the Nano, power and ground. I'm also including pullup resistors for the SDA and SCL lines, but I need to meter the OLED and see if they are already present on the display board.
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