• The Use of Foam As a Mobility Control Agent for Conformance Improvement

    Mark Liu • 02/28/2022 at 06:34 • 0 comments

    My project uses X-ray microfocus radiography to monitor the changing displacement patterns and saturations of Berea sandstone rock samples while undergoing water alternating gas injection coreflood experiments. Water alternating gas (WAG) injection is commonly conducted in enhanced oil recovery of partially depleted oil and gas reservoirs. Alternating slugs of water and gas are injected to displace remaining oil trapped in subsurface reservoir rock. However, gas flow often associates with fingering due to high gas mobility, which leaves a large portion of the reservoir unswept. Many mobility control agents have been proposed to curb the high gas mobility and hence improve the efficacy of the WAG technique (Fig. 1). The agents are aimed at decreasing the permeability and/or decreasing the apparent gas viscosity; examples include foams, polymers, and nanoparticles. My study primarily focuses on the use of foam as a mobility control agent for conformance improvement.

     

    Fig. 1—Improved sweep efficiency, reduced effects of gravity segregation and heterogeneities in FAWAG

     

    The experiments are conducted within the X-ray cabinet. X-rays are perpendicularly passed through the rock sample during the WAG coreflood experiments and images are taken (Fig. 2). Analysis and processing of these images will allow us to visualize the changing displacement patterns and saturations of the rock sample as alternating slugs of water and gas are injected. The X-ray machine itself is a shielded enclosure, providing a physical barrier between damaging radioactive X-rays and the outside environment. This means the X-ray cabinet is a self-contained and closed system. Any pumps or tools placed within the X-ray cabinet can only be powered from within the X-ray cabinet.

    For our application, a 20V battery is used to power the injection syringe pump and is placed along with the rest of the fluid injection setup within the X-ray cabinet. Once the interlocks of the X-ray cabinet are secured, which is the only way for X-rays to be generated, we will not have access to the interior of the X-ray cabinet. Thus, the pump must also be able to be remotely controlled via Bluetooth. An android phone or computer is used to wirelessly operate the fluid injection apparatus via an Arduino Uno and HC-06 Bluetooth module. Pictures of the automated fluid injection setup along with the syringe pump is shown in Fig. 3. More pictures of the syringe pump is shown in Fig. 4.

     

     

    Fig. 2—Fluid injection setup

     

     

    Fig. 3—Flow automation setup with portable syringe pump placed within the X-ray cabinet

     

    Fig. 4—Syringe pump with components (1) NEMA motor (2) electronics (3) motor mount (4) shaft coupler (5) syringe plunger mount (6) syringe plunger (7) syringe barrel holder (8) syringe barrel (9) syringe tip holder (10) mounting rail (11) M8 threaded rod (12) smooth rod

     

    The syringe pump is able to inject at pressures as high as 100 psi and at flow rates as low as 1 cc/min. Total injection volume before having to disassembly the pump and refilling is approximately 100 mL. The components for the syringe pump are listed below:

    • NEMA Motor: A NEMA 17 stepper motor with a gear ratio of 100:1 is used to achieve the required torque and speed. With a 48mm body and 1.68A rated current, the motor purchased from STEPPERONLINE is very suitable for an application that requires low speed and high torque.
    • Electronics: The various electrical components achieve flow automation, data logging, and stepper motor control. For flow automation, an android phone or computer is used to wirelessly operate the fluid injection apparatus via an Arduino Uno and HC-06 Bluetooth module. For data logging, pressure and temperature monitoring is accomplished through a DS 3231 Real Time Clock module, ADA254 Adafruit Micro-SD Breakout Board, and 100 psi Autex pressure transducer. For stepper motor control, a separate Arduino Uno...
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