Get this... Say your cheap 18V cordless drill has one bad NiCd cell out of 15 in the pack...
Say, for whatever reason, you just can't revive it, but all the other cells are fine-enough...
What-say you just cut that cell out of the pack, tie the surrounding cells together for 16.8V instead of 18. Now add two diodes in series at the charger's output. 0.6-0.7V each makes for 1.2V-1.4V which is darn near perfect.
Now you shouldn't have to worry about that cheap charger pushing in too much voltage...
Big friggin' whoop, your 18V drill is running off 16.8 now. Should Be Fine. At Least It Works Again!
Eric Hertz
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LOL!!!! I wrote this in August of 2024... it's now March 2026... 1.5years later... the drill's open battery-pack have been sitting in the same spot this entire time...
Just last month I *finally* modified the drill itself to *finally* work again (I've been darn-near drill-less for 1.5 years?! Well, I had my *old* one, similarly-modified, as I'll describe, a decade prior, but haven't had a reliable power-source...)
So, I added a friggin power-cord. Use any external power-supply in roughly the right voltage-range and deal with a cord on a cordless drill and be happy, dangit!
OK, but these things take a *lot* of power... and my *old* drill (originally 7.2V!), similarly-modified, has been mostly-unusable, as well, because the old PC power-supply I'd been using for its 12V(!) bit the bullet...
OK, so, this is a matter of many factors that *finally* came-together... Mainly: I just got a high-quality 15V 19A power supply for a really good price... 15V, I think, is *far* too much for my old 7.2V drill (12V was *really* pushing it; it's On/Off, not variable-speed... (well, two-speed: 3.6V 7.2V, choose your input) but the 5V rail on the PC power-supply usually kicked-out when I tried it). But 15V *regulated* for an "18V" cordless drill? Frankly, darn-near perfect, considering the voltage-sag of batteries under load!
Man, you should see the lights dim when you run this thing from stop to full-speed, though. Motors Take Power! Even this tiny DC battery-powered thing.
It's rather amazing to think ancient technology like NiCds can handle such surges...
(OTOH, I've had pretty bad luck with NiCds' longevity most my life... thus the 3.6/7.2V decade+ cord/ed/ drill, and its 7.2V cord/ed/ jigsaw brother which nearly destroyed itself at 12V. Oh, and the *other* 18V drill that's *also* sitting in pieces in one of these boxes).
But Wait!
I'd darn-near completely forgotten my diode-solution!!!
What?!
Well, last I recall, I managed to charge-up a couple of the differently-depleted cells *externally* and it worked *great* until...
I don't exactly recall, but I think it revealed a different set of differently-depleted cells... and then there's the fact the charger has been funky for quite some time... the LEDs don't function as-described, nor consistently-not-as-described, and I never did look into why, and I wonder if maybe its current-limiting transistor might be blown-short so even though it's fine when the batteries are *low* to charge them *fast*, relying maybe on the thin cord's resistance to not shove a too-high voltage across 'em, that maybe when they've reached capacity it *should* be trickling at their fully-charged voltage, but are instead connected to a voltage-source that's *way* too high with essentially no resistance inbetween...
I dunno, it's a theory that kinda put a halt to the diode-idea.
(Note that my previous 18V drill, 25y/o, also kaputted its charger... huh. Its cells *could* be OK, for all I know! They're kinda crusty at the terminals, but allegedly that's normal, not *leaking*, but either way, I don't really like touching that stuff... I might just add another cord... throw that (or the 7.2V?) one in the van... cigarette-lighter...
Or, heck, now having three drills, and a great powersupply, maybe it's time to set up my ol' normal-drill-modified "dremmel drillpress" again!
But... cordless...? Diode-cell-replacement...?
I guess not this time-around. I guess if my chargers were known-good (or if I was good-enough at analog to make one) I might think differently.
Next time!
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