Features:
• Typically up to 550mm of Jib Travel more with lighter payloads.
• Vertical, horizontal & diagonal motion.
• Camera head can be mounted Upright or under slung.
• Digital Bird Pan Head can be used to provide a second axis for pan control of the hole jib assembly.
• Tested on payloads up to 4.5KG ( 2.5kg of Camera with PT head)
• Sony NP style batteries with 7.5v external power port.
• Full feature interface through Digital Bird compact WIFI remote or PTZ remote
• OLED battery monitor and PTZ slave ID
• Camera shutter control
• Links wirelessly with all the other Digital Bird devices.
• Ultra quiet operation, Silky smooth motion.
Operating modes:
• A-B straight run
• A-B with acceleration controls (Ramp/Ease)
• A-B-A Bounce mode
• Time-lapse mode with built in intervalometer and camera shutter control.
• Six key sequencer for more complex moves.
• Stop motion functions for animators.
• PTZplus real-time camera functions.
Tools
- Super Glue
- A pair of small pliers
- A pair of tweezers
- A set of metric Allen keys
- A kitchen torch or other heating device. A gas ring will do.
- A hot glue gun (Nice to have but not essential)
- A sharp blade & a file for cleaning up the parts as required.
- Some small metal drill bits 2-6mm
- A hack saw (may be required to remove the feet from the end of the tripod legs).
- A few small screwdrivers
Addition tools required if not building from a kit
- Soldering Iron & solder
- JST style crimping tool
Plastic
To keep it as simple as possible have used PLA for all the parts on this project. The Jib has to withstand total payloads of over to 9kg (Camera System and counter weights). To this end many of the parts require 100% fill. Allow yourself about 3kg of filament. In my case 2KG of black and one of orange. My personal preference is to use matt PLA since the finish looks far more even and less plasticky! Layer lines are also far less obvious. I currently use Tinmorry which I am very happy with but you may have your own favourite. Parts are numbered in such a way that the first part of the number is the part number and the second part is my suggested fill so part 001_25 is 25% fill. Most parts require support somewhere so be aware! On the plus you should be fine with Automatic supports.
Steel Counter weights
The counter weights I am using are the same size and dimensions I used on the vertical slider setup and are therefore interchangeable between the the two projects.
A pattern is included for you to pass on to a supplier or cut and drill yourself from from 20x60mm bar stock. Each weight is approximately 1KG 220mm long and you will typically need 3 or possibly 4 for very heavy cameras. Remember the system has only been tested with a total camera side payload of 4.5Kg (Camera & Pan Tilt head) heavier payloads will limit the length of your Jib and may require a longer Nema17 stepper motor with a modified case to accommodate it. I sourced my weights on ebay and had the supplier cut the standard bar stock down to the 120mm lengths. I then drilled out the three 6mm diameter holes myself using a pillar drill. I am sure my supplier would have been happy to drill out the holes also, had I known at the time where I wanted them.
Suitable Tripod legs to use for the Jib Arms
It was incredibly difficult to find suitable telescopic sections to use for the jib arms. After spending around £30 on raw aluminium sections which were suppose to be telescopic but simply did not work! I hit on the idea of using the legs from a cheap Velbon DF-60 tripod I owned and only cost me £18.00 used on ebay. While these tripods are nothing special, the legs proved to be a gold mine and work very well complete with section locks. Some of these tripods are no longer manufactured however there are always some available on the used market.
Verified:
- Velbon DF61
- Velbon DF60
- Velbon EX630
- Velbon CX640
- Velbon C600
- Velbon EF61
- Velbon 7000
Tripods which look to have the same leg profile. I have not tested these tripods but they appear to use the same ‘D’ leg profile and may be made to work.
- Velbon CX560
- Velbon DF50
- Velbon CX540
- Velbon CX544
- Velbon EX530
If you purchase one of these tripods and the leg profiles do not work with the parts provided. Please send me a tracing of the smallest and largest profiles with some simple dimensions and I will provide additional parts to match where required. If in doubt send me some information on the tripod you plan to use before you disassemble it!
(Note. I have taken the Amazon basics tripod together with some others off the list as the Leg profile was not as expected)
Non plastic parts kits
To make the build more accessible kits are available which include all the electronics and most of the hardware listed bellow. The ESP32 comes pre-programed and everything is plug and play no soldering or crimping cables. This will save you a lot of time and trouble. Alternatively you can just purchase a Digital Bird Generic main board and provide everything else yourself.
Kits and the generic main board are available here: https://digital-bird-motion-control.myshopify.com
Bill of materials
Electronics
- Digital Bird Main board with ESP32 38pin & TMC 2208v3 Stepper driver
- Digital Bird Battery terminal board & cable 160mm long
- AS5600 encoder board & Diametrically magnetized magnet & 70mm long cable
- OLED Display 0.49 Inch 64x32 res & Cable 130mm long
- Mini Rocker switch and cable 110mm long
- Aux Power jack and cable 140mm long
- Shutter cable 2.5mm Stereo Jack socket & Cable 80mm long
- 2No mini limit switches with cable
- Stepper cable 120mm long
- 2-4 pin JST XH 2.54mm Pitch connectors (Only required If not building from a kit)
- 4 core Silicon Wire 24 Gauge (Only required If not building from a kit)
- NP style battery 7.4v 5000mAh is ideal (Not included in kit)
Drive components
- 200mm Closed loop GT2 Timing belt 6mm wide
- 20T Metal GT2 Timing pully for 6mm belt 5mm bore
- 38-40mm long High Torque Nema17 (Not included in kit)
Bearings
- 5x16x5mm x6
- 20x27x4mm x5
- 30x42x7 x2
- 55x72x9mm x1
Magnets
- 8x3mm Disc magnets x4
- 6x2mm Disc magnets x2
- Diametrically magnetized encoder magnet x1 (normally comes with the encoder board)
Camera Screws & Clamps
- 5/8th to 3/8th Camera screw adapter (Also known as a microphone adapter) x1
- 1/4 to 3/8th Camera screw adapter x2
- 1/4 Camera screw with Flip up 19mm Diameter head 11mm long screw x1
- M5 Adjustable Wing bolt 17mm long
- 32mm diameter Ross plate with 12mm diameter centre hole x2
- 25x25mm Cold shoe mounting plate with screws x1
- 120mm Swiss plate (Not included in kit)
- 120mm Swiss Clamp (Not included in kit)
Damper grease
- Teibosyn 320 Blue Very heavy or equal (Only required If not building from a kit)
Nuts & Bolts
M8 Hex head Bolt
- 120mm with M8 Nut x1
M6 Hex head bolts
- 100mm with M6 Nut x1
- 65mm x1
- 14mm x1
M6 Counter Sunk head bolt
- 60mm with M6 Nut x1
Threaded brass inserts
- M6 Threaded brass insert 8mm long x1
- M5 Threaded brass insert 8mm long x1
M5 Low profile Bolts
- 50mm x14
- 45mm x1
- 40mm x7
- 30mm x8
- 20mm x10
- 10mm x2
- M5 Nylock Nuts x 7
M5 Cap head Bolts
- 30mm x2
- 60mm x3
M5 Hex head Bolts
- 30mm x2
Grub screws
- M4 Grub screw 12mm x2
M3 Cap head bolts
- 40mm long x1
- 6mm long x4
Washers
- M5 x2
Self tapping screws
- M1.7 11mm x6