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A project log for Coaxial8or [gd0144]

Full-colour FFF? Multi-materials with unparalleled interlayer bond strength? Abrasives without abrasion?

kelvinakelvinA 10/04/2024 at 15:212 Comments

I've got a list of problems, but "Does it coaxialise?" isn't one of them, guys!

8-minute level test

(or, 7m 57s to be more accurate)

Some days ago (this was supposed to be a log, but I forgot), I started a circular bed levelling test print. The idea was that it'll stop faster if I cancelled the print. I forgot that FFF is now in the arc-printing era and, as such, it still took a while between pressing the cancel button and the printer actually stopping.

This time, the reason for cancellation is because the CR600S suddenly had trouble extruding and it was reflected in the print looking like the nozzle was suddenly too close to the bed.

I confirmed that I had .51mm, an expected thickness, and then 0.08mm. Still, it was a promising test as I couldn't see any leaks. 

I've got an idea to improve the fan holder cover so that the hotend is better attached. At the moment, I can see that the hotend slightly sags forward.

Input shaping test

All these 2D prints have shown promise to coaxialise, but I wanted to know for certain. I preferred if I could print something more useful than a test cube, and so I had the idea to tune input shaping.

The first time was trying to use the quick test print gcode generator, but Reality has to defy expectations somehow and so M501 crashes the printer. This is the command that loads saved values. M500 and M503, to save settings and restore default settings, works without issue.

The actual gcode is 2D only though, and since I'm already experiencing bed adhesion issues, it was understandable that it didn't work.

I decided to disable my pushpull code just so that I could work on a firmware that was less likely to have things go wrong. It didn't help with M501, but turning it off helped me notice that the start gcode is commanding a massive retraction between the prime line and main print. I didn't know this happened the first time and so Ch1, filled with white, wasn't extruding. I used an allen key to push the material in and then reinstalled the bowden to rectify this.

The second print was when I noticed the retraction issue so I quickly reseated the filament before it could re-block again. Material started to extrude, but for the most part, it wasn't sticking to the bed. Shockingly enough, it stuck enough to not immediately fall off the bed. I also saw a transparent-blue blob at the front of the Coaxial8or, but it wasn't growing quickly, so I let it continue until I thought it would be a waste of filament to print any more. The image below shows the print when I decided to cancel.

I tried to use tape but it failed.

The result

While I have issues such as:

The most important thing works, which is getting a consistent grey from white and black filament:

I suspect the lighter streaks on the brim is because one side of the nozzle is closer to the bed than the other.

Unlike LK99, this should be a valid independent replication of Nozzleboss' and CNCKitchen's findings in that FFF filaments can be "mixed" by coating one in the other and relying on subsurface scattering to blend the colours. 

Unintended stripy-toothpaste effect can potentially be a thing of the past, which has been a known issue since the RepRap Diamond Nozzle was commercialised in 2015 (and possibly earlier)!

Discussions

Trovoski wrote 10/04/2024 at 17:26 point

Thats really impressive! What does a cross section of the extrusion look like?

  Are you sure? yes | no

kelvinA wrote 10/04/2024 at 17:37 point

Good question. I'll have to reprint with much wider/thicker layers because I can't really make out the details after using a wire cutter on these 0.2mm layers. I'd also need to print with a different colour than white, as it's difficult to determine if the white I'm seeing is filament or light reflections.

  Are you sure? yes | no