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[R] Copper pin heatsink

A project log for Coaxial8or [gd0144]

Full-colour FFF? Multi-materials with unparalleled interlayer bond strength? Abrasives without abrasion?

kelvinakelvinA 05/26/2025 at 15:022 Comments

So I was wondering how I'd even know how much cooling was enough, and then I realised that the heatsinks I've got already were shown to work, implying that I just need a heatsink with similar surface area:

Current heatsink (left) and 15x15mm heatsink (right)

The faces exposed to air in the design are highlighted in blue. I then modelled the 22x8mm and 15x15mm heatsinks.

The price/volume is £4.52/487 mm^3 and £6.20/630 mm^3 for the 22mm and 15mm heatsinks respectively, so the price is proportional to the amount of copper.

I also found out about the RP1010, a 10x10mm ceramic heating element that comes in a range of resistances and only costs £5.50 for 5pcs. As you can see in the graph below, the 20 and 30 ohm options are suitable for 24V, which corresponds to 29W and 19W of dissipation respectively:

Due to the 15x15mm heatsink having a margin of additional cooling performance, the Flashforge heater is 15mm tall and this RP1010 is a square, it makes the most sense to use it for the next-generation Coaxial8or R4.

Discussions

Trovoski wrote 05/31/2025 at 02:42 point

I'm glad to see you back on this project. I wonder if the next revision will be easier to clean out all the 'dust'. I forget if that was resolved or not in the previous revision though

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kelvinA wrote 05/31/2025 at 04:13 point

Nice to hear.
I assume you're referring to the aluminium dust that was trapped in R1? I hope that issue doesn't return.

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