When you program the PIC on these boards, you can choose the number of current pulses the LED receives every 16ms:
;;;
;;; number of LED pulses per WDT timeout loop
;;;
N_PULSES equ .7
LED_PULSE macro
variable i
i = 0
while i < N_PULSES - 1
movwf LATA ;start inductor ramp-up
clrf LATA ;end inductor ramp-up
nop ; 2 nops here - tuned for minimum current
nop
i += 1
endw
movwf LATA ;start inductor ramp-up
clrf LATA ;end inductor ramp-up
endm
This changes the brightness of the LED and the run-time for a given battery
I don't have a calibrated way to measure LED brightness, but I know the brightness is basically linear with the number of pulses. I routinely use one with 7 pulses (40 uA / 10 years on two lithium AA cells) for walking around in complete darkness.
I measured the current usage vs the number of LED pulses today:
N Pulses | Current (uA) | Lifetime (2AA LiFeS2 cells) |
2 | 12.5 | 32 years (exceeds shelf life) |
3 | 18.1 | 22 years |
4 | 23.5 | 17 years |
5 | 29.0 | 13.8 years |
6 | 34.4 | 11.6 years |
7 | 40.0 | 10 years |
More interesting than these specific points is the line fit to them, equating the current to the number of pulses:
Using this, we can estimate the number of pulses to program for a desired current drain by solving for N:
for I in uA.
To get the desired drain, we can divide the battery capacity by the desired run time:
For example, if we want a 1-year run-time from 2 AA LiFeS2 lithium cells with a 3.5 Ah capacity, we get I = 3.5/(365.25*24*1) = 400 uA. Using this we calculate N = 73.
Interestingly, when I program a board for 73 pulses, I measure a drain of around 350 uA, so the line fit isn't perfect. There is something interesting going on with many pulses - I suspect the 10uF capacitor is too small to hold up the voltage for that many pulses in a row, so the voltage sags and causes reduced current for later pulses in the burst. At least the equation gives you a decent starting point.
Incidentally, at this 350 uA drain, the LED will run for 30 seconds from a 3300uF (nominal) capacitor charged to 3.5V.
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