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Some thoughts about geometry

A project log for YABDT - Yet another barn door tracker

How to build a barn door tracker - using a trapezoid threaded rod, a stepper, some phenolic plywood and a bunch of electronics.

mughtywinkyMughtyWinky 01/16/2017 at 09:520 Comments

As i wrote in my first log, is necessary to turn the upper bar at a constant turn rate.

Let us first take a look at a isosceles triangle. Thinking about a barn door tracker, we could assume, that the two fixed length sides would be about 40 cm long. The variable side (the threaded rod) will be adjustable between 0 cm and 40 cm. The first case of 0 cm gives us an opening angle of 0°. The second case will form a equilateral triangle, which will lead to a opening angle of 60°.

Assuming that the earth rotates at 360° per 1440 minutes, it will take 240 minutes to open the tracker by 60°. Side c (the rod) needs to be extended at 6 minutes per centimeter.

Any other angles can be calculated as:As the movement of the upper bar is constant, we can insert another data point at 30°.

The first 30° section, between 0° and 30°, need to take 120 minutes. At 0° the rod will be 0 cm long. At 30° the rod will be 20.71 cm long. Which gives us a movement rate of 5.80 minutes per centimeter:

The second 30° section, between 30° and 60°, will also take 120 minutes. At 60° the rod will be 40 cm long. Which gives us a movement rate of 6.22 mintes per centimeter:

As you can see, the rod needs to move slower in the upper 30° section than in the lower 30° section.

Now we'll split the 60° opening angle into 5° segments, where each segment will take 8 minutes:

start angle end angle length change in cm min per cm
0 5 3,49 5,73
5 10 3,48 5,74
10 15 3,47 5,76
15 20 3,45 5,80
20 25 3,42 5,84
25 30 3,39 5,90
30 35 3,35 5,97
35 40 3,31 6,05
40 45 3,25 6,15
45 50 3,19 6,26
50 55 3,13 6,39
55 60 3,06 6,54

or as a diagram

This makes it clear, that the rotation rate of the stepper needs to be adjusted on a regular basis.

As a last step, we will convert the length change of the rod into steps per second.

I'll use a TR 12 X 3 rod, where one turn will cause a length change of 3 mm. The stepper has a resolution of 0.9° per step. So each step will change the length by 0.0075 mm.
To change the rod at a speed of 5.73 minutes per cm, the stepper needs to make a step every 0.258 seconds.
At at rate of 6.54 minutes per cm, that value changes to 0.296 secondes per step.

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