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Late Night Battery Hacking (Part 1)

A project log for Whill F Wheelchair Upgrades + Repairs

3D printing for a better life

criptastichackerCriptasticHacker 09/09/2024 at 09:260 Comments

A friend of mine is always excited about hacking wheelchairs - they are a fellow power chair user and we each have Whill F's.  We've been chatting about getting a hack session together to see what we can discover.

This is all coming together recently though, since I got some new parts thanks to Right to Repair.  If you haven't seen my video presentation on that, I highly recommend it!


My friend has also been starting this non-profit for wheelchair tinkerers called "Grassroots Open Assistive Tech" - or, GOAT!
They put together a call-out and found none other than...a local battery design space to host us!  Sweet!

So we have parts and we have a hack day on the calendar.  But what to prepare before hand?

I've been afraid to open a $660+ battery (after tax).  I mean, that's a lot of bread!  But my friend, let's call him "Agent H" gave me some late night encouragement over a video call:

Agent H is a totally brilliant engineer that can reverse engineer a great many things.  He is also a kind and patient soul, good for calming my nerves.  If I was gonna feel safe enough to take the plunge, this was probably it!

It's a nice-looking battery.  Solid, smooth Japanese engineering behind this one:   

The charging port is a somewhat uncommon XLR-4 pin connector.  It has a weathproof socket cover.  On the left is a nice pushbutton release mech, which actually doesn't need to be removed at all for getting inside this battery.

Then we have this nasty guy....

Mega proprietary plug!  I couldn't find a source for this anywhere.  It's got 2 center power pins and 4x data pins.  Also notice the "key" notch around the socket.

With the necessary tools out, I took a look for where the obvious screw are.  They are star (torx) bits in 4 places on the bottom side..

Those 4 screws removed easy.  Then was this vanity plastic cover with the handle.  That had 3 sorta-annoying plastic clips to undo...

...but the real pain was working around the perimeter of the casing.  Clips galore, and foam-like weather seal as well.  This took me almost half an hour of wedging, prying, and cursing.

but finally I made it in!

[To be continued...]

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