Ok so I was struggling to plan out how the flat spiral coil constant force spring would maintain constant tension on my first winch in place pulley the past couple days and I was studying how tape measures use these springs. Then it hit me when a colleague was mentioning belt pulley based downgearing that a belt pulley based downgearing for this first pulley would remove all the issues of derailment and need for constant tension during whole duration of travel a winch style would require in this design. Also, since its just .4lb-.8lb of force for the first pulley downgear, as long as the belt is reasonably tensioned and has some decent grip to it, I should not deal with a ton of slippage issues and the motor's output should be passed along well. So here is my beginning attempt at converting my first pulley to a belt based pulley instead of fishing line winch based pulley.
This is made just using adhesive transfer tape applied to one side of a nitrile glove and cut out into a 1.1mm wide strip and applied to the two pulleys directly. Built in place.
Early testing shows it needs more layers to have less stretchiness or needs to be reinforced internally with fishing line wraps between layers to prevent so much stretch to it which causes slippage. Also, the motor output shaft acting as the winch pulley is a combination of a bit too small in diameter and a bit too smooth to create a proper grip. So I'm thinking of thickening it up some and adding a grippy surface to it so that it grips the belt better with less slippage.
I am considering using silicone rubber to coat the motor output shaft or several wraps of nylon upholstery thread and super glue to thicken it then coating that with carpet anti-slip paint. Or silicone.
I'm considering making the belt from a cloth coated in silicone or carpet anti-slip paint and then sewn tightly into place over the pulleys - creating a sewn seam for a tight grip.
I'm considering a tensioner pulley but I think that's overkill and should be avoided unless it proves absolutely necessary.
I have not explored purchasing options at this time but of course I'm open to look into this in the future. The thing about a premade is it would have to be a perfect fit in both length and width and I'm not sure if that will be easy to find or not. This is all a very new approach so I can investigate that later. For now I'm happy to just move quickly on the prototyping with materials on hand.
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