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Simplified Fishing Hook Eye Pulley!

A project log for My Advanced Realistic Humanoid Robots Project

Building bio inspired realistic looking humanoid robots to do chores and sports and stuff.

larryLarry 03/01/2025 at 08:300 Comments

Also, I recently stumbled upon a VERY much simplified version of my miniature pulleys. So up to now I've been using 1x3x1mm ball bearings to make tiny pulleys and been variously perfecting this approach but it is still not THAT small and is a bit complex to make and we have to make literally THOUSANDS of these to do the whole robot. That presents a bit of an issue due to the large work that requires. At least until mass manufacture of them comes in one day perhaps. But while DIYing that, it's alot to deal with making SO MANY somewhat challenging to make things. That said, my proposed EVEN MORE miniature and WAY WAY WAY simplified to make pulley is to just use a single fishing hook eye. Literally, that's it. I can use a tiny fishing hook eye and use that as my very first pulley for the 2:1 16" long Archimedes downgearing systems in the torso. This will cut down on size taken dramatically and complexity of its build. It will make the pulley basically failure proof too. The way it will EVENTUALLY fail is by the rope rubbing it enough to cut it in half. But I think the rope would fail before the pulley would fail and so that doesn't matter then. You'd replace them both at once on routine maintenance. No need then to worry about that eventuality. And the ridiculous ease of manufacture of such a simple pulley makes replacing it trivial. I also think that using this just in low load, high speed, low force early pulley downgearing stages is a non-issue since the friction with such a low load on the first downgear or two will be so trivial that the string itself would fail WAY before it would slice through the metal (acting like a saw over time). I think it would take literally MANY years due to the super low friction at these low forces. Now I'll still use the ball bearing style for later stages of downgearing where the loads go way up, but for the first stage or two I think this will work just fine.

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