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Comparing 3D printing options

A project log for Pipo modules

Turning sensors into IoT controllers

ruprRupR 05/30/2025 at 14:350 Comments

It's been a while I haven't posted. Having to juggle between the actual development of Pipo, it's upcoming campaign, and other side activities, it's been hard to find time to share with you some progress. 

With this log, I want to quickly share some pictures from a comparative test I just made of various 3D printing technologies and material. 
The comparison was done for the new case design of Pipo Motion, the wireless MiDi & OSC creative motion sensor I am developping.
Note: this project will be publicly released soon on CrowdSupply if you want to have a look

I choose this case among the 3 other Pipo types because it will be used more intensively, probably receiving more shocks and tension while having thin geometries, and I want this case to be robust while qualitative.

I compared 6 types of 3D printing types here, 3 industrial options and 3 FDM (which  actually turns in 4 technologies)

Having a good Fdm experience, I did not considered any declination of PLA as I consider it not durable enough for a small serie production. I had many occurrences of parts degradation over rather short periods of times, no matter the brand or the type.
As well, JLC black Resin is unfortunately not in this comparison. I have been using it for many prototypes and have been rather satisfied since it is a good balance overall.
I would note the following points about it:
- black is not very deep. on thin wall, light goes through easily
- the surface finish is not truly homogeneous, some areas can be glossy while some other will be matte 
- the value for money is good. 

Now, let's see the comparison

Industrial overview:
Left: PA12-HP
Center: SLA Black Resin 
Right: 3201PA-F

All 3 seam very robust while providing some flexibility. 

PA12-HP (MJP)
PA12-HP (MJP)

Black Resin (SLA)

Black Resin (SLA)

3201PA-F (SLS)

3201PA-F (SLS)

FDM overview
(Left PA12-CF, center PETG, right TPU)

The finish on a part with this amount of detail is not at the level of the other techniques, while I designed this part initially for FDM.

Fdm test overviewPA12-CF

FDM PA12-CF

PETG:

FDM PETG

TPU

FDM TPU

That's it for today, if you have questions or want more pictures, just ask !

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