This project has been more or less a proof of concept type deal. Now it is time to make it easier to use, faster more accurate, etc. If I want to start improving anything I have to most of the faulty bits and find a way to improve them. Here is a list of the major ones:
- Wobble in the X axis due to asymetrical drive
- Slow y axis movement
- Expensive and low spec printhead
- Ineffective controller
- Ineffective powder storage method
- Different motor drivers
- No feedback sensors
- Messy wiring
- Beta stage software
- Buggy firmware
- Need of additional computer
It is important to do this process step by step, so for example I shouldn't just go replacing all of the construction, as better motors could have different mechanical properties or needs. I have made a some sort of a plan of attack that focuses on upgrading the printer. The plan is as follows
- Replacement of Xaar128 with HP45
- Replacement of Arduino MEGA 2560 with Maple Mini
- Addition of drive pulley on x axis
- Addition of feedback sensors
- Firmware debugging and improvement
- Addition of SBC
- Software improvement
- Replacement of stepper driven threaded rod on y axis with servo driven pulley drive
- Replacement of stepper drivers with 2 pololu A4988s
- Replacement of old construction with newer one, that has only 1 cylinder and hopper based feed system
- Wiring cleanup
Note that most tasks are connected in some way. This is only a chronological order of major changes. Also some can be done during the upgrade eg. wiring cleanup.
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