It chops, it dices, it sucks, it blows, it's the Solder Sniffer 9000! After a recent move I was in need of a more portable solder fume extractor. Previously I was using a PC PSU hooked up to a small 80mm fan to suck away solder fumes. I thought it would be neat to make a portable sucker that could be recharged with the millions of micro USB cables I have lying around. Thus the Solder Sniffer 9000 was born! This project is built around an 80mm PSU fan. I chose this type and size fan because that's what I have laying around. I figured it'd be great if I could recycle some of these fans. The main PCB attaches to one side of the fan, via the fan mounting holes. For power I'm using a protected 18650 lithium cell. I'm using the Microchip MCP73831 charge controller to charge the battery via the Micro USB port. The battery is then boosted to the 12 volts required by the fan through use of the Semtech SC4503 step up regulator.
Files
SolderSniffer9000BOM.csv
Bill of Materials
Comma-Separated Values -
3.61 kB -
07/01/2017 at 03:53
I got my boards back from PCBWay and had a chance to solder them up last night. After charging the battery for a bit and getting the green light I gave it a test to see if she lives up to her name. Here it is in action:
and a view from the back...
I'm pleased with the suction power of this baby so far. Not sure what the next step will be with this thing. I'm happy it works. If you think of any new features let me know.
I got my boards back from PCBWay and had a chance to solder them up last night. After charging the battery for a bit and getting the green light I gave it a test to see if she lives up to her name. Here it is in action:
and a view from the back...
I'm pleased with the suction power of this baby so far. Not sure what the next step will be with this thing. I'm happy it works. If you think of any new features let me know.
How long does it run on a full charge? I use a variac and a 120 volt fan with a carbon filter, but it's showing it's age and is starting to rattle. I do like the lower noise of modern PC fans (the 120 volt fan I use was taken from stock for an 8.8 kW (peak 13 kW) industrial brushless motor driver. I used to service them at my old job. Great flow, but it comes with noise. I always crank the variac down to around 70 volts, just to reduce noise, but it's right at the threshold of "sucking range" cranked that low.
I ask about the battery life though, cause I often solder for hours a day, sometimes longer than 8 hours. I could always invest in a battery charger of some kind, to keep the batteries topped off, and then swap as needed, but then again, I could also get a 12 volt wall wart too. I do like the mobility factor though. I could move it to other spots to work.
I'd also like to reuse my carbon filter housings, which are 120mm. It'd make sense then to buy a 120mm PC fan. I suppose that'd use even more power yet... Course, bigger could also mean bigger batteries too.
The most I've used mine in one sitting was probably 3 to 4 hours. The total run time would be dependent on the amp hour capacity of the battery as well as the draw current for the fan.
How long does it run on a full charge? I use a variac and a 120 volt fan with a carbon filter, but it's showing it's age and is starting to rattle. I do like the lower noise of modern PC fans (the 120 volt fan I use was taken from stock for an 8.8 kW (peak 13 kW) industrial brushless motor driver. I used to service them at my old job. Great flow, but it comes with noise. I always crank the variac down to around 70 volts, just to reduce noise, but it's right at the threshold of "sucking range" cranked that low.
I ask about the battery life though, cause I often solder for hours a day, sometimes longer than 8 hours. I could always invest in a battery charger of some kind, to keep the batteries topped off, and then swap as needed, but then again, I could also get a 12 volt wall wart too. I do like the mobility factor though. I could move it to other spots to work.
I'd also like to reuse my carbon filter housings, which are 120mm. It'd make sense then to buy a 120mm PC fan. I suppose that'd use even more power yet... Course, bigger could also mean bigger batteries too.