I already decided to modify my plans. Instead of going with 6" trucks for all three axis's. I shrunk the z-axis down to 4", and increased the x-axis to 8".
The trucks are built out of 1/8" steel angle, which was then drilled and tapped for 8mm bolts. the bolts were used to hold the bearing assembly.
To aid in drilling the holes, I made a simple jig to hold the angle. The distance from the endpoints wasn't critical, however the distance from the side of the angle was.I am not sure how well it shows in the image, but my jig is two pieces of scrap wood, nailed together, so the one forms a "wall" to set the angle against. I made a mark at 1" and 1/2", to line the angle against, and drilled away.
After I drilled the holes in the ends of each piece, I tapped the holes for the m8 bolts I was using to hold the bearing assembly together.
After I assembled the trucks, I realized that I should have painted them to prevent rust. So after disassembly and a quick scrub in soapy water, I gave the pieces of angle a quick coat of spray paint.
Well that is the easy part done. Next I have to build the base plate, and gantry.
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