Another option for modifying the current extruder is to replace the 4-way multiplex and bowden setup with a direct extruder. This is like converting the MM setup back to the older single-extruder setup. However, I don't really want to revert my printer; instead I want an easily swappable direct extruder for when it makes sense (e.g. printing flexible material). Besides, the original Prusa extruder was never great for flexible materials anyway.
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The above design is based on the previous bowden extruders I created, but adapted to fit into the slot left when the multi-material splitter is removed. The extruder slides into place and is secured using the same bolt. Short pieces of PTFE tubing are inserted into the top and bottom to provide a smooth path into the extruder and out to the hotend. The picture below shows the extruder mounted on the printer.
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For printing single materials, this extruder has a couple of advantages: first, it will print flexible filament (such as NinjaFlex) at full speed, something I never would do before; and second, for normal filament I can greatly decrease the retraction and maintain or improve print quality over the bowden setup. Because of that, this has actually become my standard print setup when I don't need to use support material.
Of course, I did need to sacrifice one of the stepper motors to this design, leaving only 3 for the multi-material setup. However, because I mainly use the printer for either single or dual material printing, I don't find this a big loss.
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