I have a lengthy design document for the selection and design of the copter system being used in my development. Some select sections have been posted here for documentation purposes and the document will be included with my project.
(link to lengthier design document)
Project requirements
- The project shall be completed within the budget.
- The system should be able to resolve a 5cm by 5 cm logo.
- The system shall be able to resolve 20 by 20cm objects.
- The system shall fail in a safe manner that will not damage either the system itself nor pose any risk to the user, other people or objects in the vicinity of operation.
- The system shall be capable of imaging an area of 100m by 100m.
- The system should be able to image an area of 400m by 400m.
- The system should be capable of flying at a variable height with a minimum of 5m.
- The system should have minimum cost of upkeep.
- The system should require minimum training to operate.
- The system should be capable of operating outdoors.
- The system shall be capable of operating in light adverse conditions (light breeze).
- The system shall carry a 100g payload.
- The system should have enough battery to image the area in as few trips as possible.
- The system should have enough payload to support future sensor additions.
- The system shall carry a camera, onboard stabilisation, some means of connecting to a computer and be able to store the images.
- The budget shall include the mechanical parts of the craft, control electronics and batteries
- The budget should include radio receiver and camera.
- The system shall include the electronics required to allow autonomous recharging
Requirements due to legality
- The system shall have power monitoring.
- The system shall have a means of transmitting telemetry data in order to inform the operator of the systems operational status.
- The system shall have a means of failsafe.
- Radio transmission power and frequency shall comply with Australian regulations for all transmitters used.
- The system shall failsafe systems like return to base / flight termination.
- The system shall have a means to terminate the current operation and allow user control.
- The system shall be considered a small uav under casa regulations (under 100kg gross weight).
- The system shall not be commercial applications.
- The system shall not operate near structures, people or an aerodrome.
- The system shall not operate at a height higher than 400m.
Notes on copter design
The selection of components for the H550 and Q450 designs required many tradeoffs between price, payload, flight time and availability of components from as few distributors as possible in order to minimise money spent on shipping. Some justifications and reasons for the selections of components were
Propeller selection:
Larger Propellers
Higher thrust/payload capacity
lower flight time
Less responsive
Heavier weight
May burn out motors if they are too large
Limited by frame size
Smaller propellers
Lower thrust/payload capacity
Higher flight time
More responsive
Lighter weight
Useable on high kv motors
Battery selection:
Larger batteries
Higher cost
Higher flight time (with diminishing returns)
Less responsive
Heavier weight
Higher more battery cells
Higher thrust /payload capacity
Less flight time
Smaller batteries
Lower cost
Shorter flight time
More responsive
Lighter weight
Fewer battery cells
lower thrust /payload capacity
more flight time
Motor selection:
Higher KV
Higher thrust/payload capacity
lower flight time
More responsive
Limits propeller size
Higher power
Higher thrust /payload capacity
Less flight time
Able to turn larger propellers
Lower KV
lower thrust/payload capacity
Higher flight time
less responsive
can have larger propellers
Lower power
lower thrust /payload capacity
more flight time
limited in propeller size
There is a delicate balancing act between those three main copter components as seen above so there are a few rules of thumb that have been developed to try and guide designers
Try not to exceed a ratio of more than 0.5*weight to thrust to remain responsive for flight or more than 0.8*weight to thrust to be able to maintain stable flight. Lower weight to thrust ratios result in a more responsive system allowing acrobatics and advanced maneuvers. Hence aerial photography systems usually have a weight to thrust ratio of 0.5-0.8 since the system does not need to be responsive for flight and payloads are normally heavy due to gimbals cameras etc
For long flight times try to have a battery weight to copter weight ratio of 1gram copter and payload for every 2grams of battery you are carrying or even more battery. This is because the motors on copter systems require a large amount of energy to run and deplete batteries very quickly.
For long flight times pancake style motors with low KV, high power and large propellers ,but they are limited in the payload they are capable of carrying and these systems are more expensive as well
Other craft design considered
-Hexacopter, Octocopter and n-copter
Decreased flight time and increased cost compared to quad
Higher lifting capacity for additional future upgrades such as sensors or camera gimbals
Depending on the design there may be more stability in wind
This project does not require large payload capacities
Sometimes able to land safely after losing a motor or propeller mid flight
-Fixed wing
Can have much higher flight times ,but it comes with the trade off of maneuverability
Unable to hover to take still photos
No vtol
-Blimp
Can have large carrying capacity, but needs larger envelope. Can have huge flight time and hover
No off the shelf systems so everything must be custom
Considering the design limitations of the above systems I chose a build a hexacopter system to allow for the overhead of the experimental payload (which could be reduced in weight once sufficiently prototyped).
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please give me full details of this project.The project topic is well.
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