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First surface mirrors on the cheap

A project log for Arcus-3D-P1 - Pick and Place for 3D printers

Open source, mostly 3D printable, lightweight pick and place head for a standard groove mount

masterofnullMasterOfNull 02/01/2018 at 03:392 Comments

I'll need some good quality first surface mirrors for this to work.  

The angle of incidence of the small first mirror (24 degrees currently) is high enough that the thickness of glass I would have in a regular mirror would generate significant double images otherwise.

So far the likely DIY candidates are:

Wet sanding the stainless actually worked, mostly.  The problem with this approach I found was I could flex the stainless enough to distort the image just by pressing on it.  This doesn't lend itself to generating a perfectly flat surface.  Once my first try was done, I found I had generated a concave mirror with a focal length of about 6 feet just from the pressure of my finger on the center of it while sanding.  

I suppose the next step would be to temporarily mount the stainless to something that won't flex like a block of aluminum, and then repeating the sanding.

For the second idea I'm still waiting on the coating to dissolve.  Acetone seemed to soften it, so I've put the whole mirror in a cup of it and I'm waiting.  I'm hoping that whatever was used to silver the mirror won't also dissolve once the coating is removed.  I guess we'll find out tomorrow.

Discussions

Mark Rehorst wrote 02/01/2018 at 19:28 point

HDD platters make pretty good quality front surface mirrors.  They are often used as replacement mirrors for laser cutters, and it's real easy to get them...

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MasterOfNull wrote 02/01/2018 at 20:42 point

Excellent tip.  Forgot about those. The laptop ones I remember were even glass.  Unfortunately all my junk hard disks got recycled in 'the purge' about a year back.  I didn't even keep the magnets/bearings.  Silly me.

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