The "outputs" of what looks like the production version of the PCB's for both badge and expansion were posted to the official badge project, the zips contain a sub-folder with gerber files.
In the process of converting the gerber files into a KiCad board file, you will get the following layers doing "Open Gerber Files...". Note that these leaves out a number of layers that use other file extensions naming conventions. The "Outline file was manually imported by selecting the "*.*" file type option.
- *.GBL (Bottom Layer / B.Cu)
- *.GBO (Bottom Overlay / B.SilkS)
- *.GBP (Bottom Paste / B.Paste)
- *.GBS (Bottom Solder Resist / B.Mask)
- *.GTL (Top Layer / F.Cu)
- *.GTO (Top Overlay / F.SilkS)
- *.GTP (Top Paste / F.Paste)
- *.GTS (Top Solder Resist / F.Mask)
- *.Outline (Border / Edge.Cuts)
The mapping to KiCad layer names is shown after the Gerber convention. This comes in hand when using the Export to Pcbnew from Gerber viewer.
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Also note that for whatever reason when I converted the *.Outline to Edge.Cuts, I got a duplicate outline of one on top of the other, which just caused the laser cutter to cut the same path twice.
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