Outer casing initial design:

The initial idea is to have a body made from 2 mm thick spray painted cut Perspex. Depending on the weight and strength this might be replaced with a printed body if I find it necessary.

These renders are more or less to scale but a proper blue print will be done when I finish the final cuts and I’ve figured out how much space the wires will take.

As is ,the measurements are all less than a mm to big so the components can be sanded to a perfect fit

Objects with the same number are also the same shape. 

Measurements:

Proposed construction: