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SRAM hydraulic brake o-ring

Swap or replace o-rings

thomasThomas
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ongoing project

This project was created on 09/17/2020 and last updated 6 years ago.

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  • OEM fluid test

    Thomas • 09/20/2020 at 16:56 • 0 comments

    OEM european power steering fluid (15-851OEM)

    Appearance: green colored light liquid

    May be similar to CHF 11S. Reported here 11S should be compatible with HNBR/NBR:

    https://forums.mercedesclub.org.uk/index.php?threads/abc-valve-block-rebuild-pics-is-this-right.138407/page-2

    SRAM oring tested in fluid:

    • OD swell 20% after 24hrs (10->12mm)
    • Thickness seems unchanged
    • Caliper seal thickness did increase ~10%, enough to make it unusable

    SRAM oring should be EPDM. So maybe 851OEM oil has very similar compatibility to standard mineral oil?

    NBR oring:

    • No swell

    VQM (silicone):

    • No swell

    https://forums.mtbr.com/brake-time/o-ring-material-question-680609.html

  • Synthetic hydraulic fluids

    Thomas • 09/20/2020 at 02:21 • 0 comments

    Various available fluids found online that may be appropriate for hydraulics:
     

    Pentosin CHF 11S:

    • Viscosity (40C): 18.7mm2/s
    • Viscosity index: 313
    • SDS indicates 68649-11-6 1-decene dimer hydrotreated (also used as a skin product, grinding oil, etc.)
    • Recommended on MTBR forums many times

    OEM power steering fluid (European):

    • Contains highly-refined mineral oils
    • Made by Recochem Inc code: 15-851OEM
    • SDS has no useful information, other than not hazardous. So maybe does not have major additives?

    OEM power steering fluid (Asian):

    • code: 15-891OEM, probably the same as above product

    Prestone European power steering fluid:

    • Stated as alternative to CHF 11s, or CHF202 (which is partial synthetic)
    • Contains "seal conditioners and anti-corrosion additives"
    • Ingredients: different base oil, and a few additives (zinc and anti-wear)

    FEBI hydraulic fluid M6162:

    • Viscosity (40C): 16mm2/s
    • Seems to be mineral based, not synthetic?

    Synthetic DOT3 (eg lucas oil synthetic):

    • Different base oil (9004-74-4), could be more hazardous

    Advantage of synthetic:

    • Wider temperature range
    • Maybe more compatible with materials? (seems to not be the case)

    Viscosity index: lower = change more with temperature, higher = change less.

    Viscosity: higher = thicker. 

    Kinematic viscosity: how fast fluid is moving when force applied.

    Links:

    https://www.pinkbike.com/forum/listcomments/?threadid=140344&pagenum=3

    https://forums.mtbr.com/brake-time/mystik-mineral-hydraulic-oil-brakes-1070783.html

    https://www.ncbi.nlm.nih.gov/books/NBK304428/ (mineral oils study)

  • o-ring sizes

    Thomas • 09/17/2020 at 03:42 • 0 comments

    SRAM force 11sp brake caliper:

    • 2pc 22.4 x 18 x 2.2mm square cross section (piston seal)
    • 2pc 8mm x 1.2mm (inner seals)
    • 1pc 10mm x 1.0mm (hose arm seal)
    • 1pc 5 x 1mm? (bleed port seal)

    Brake lever:

    • ? piston o-ring seal bottom, top
    • ? cable entry seal bottom, top

    Piston: 17.85mm (aka 18mm)

    Piston seal sources:

    • Official seal/piston kit (sram # ..)
    • MYA-018 is close
    • Stack two 1mm or 1.2mm round (not thick enough)
    • Use single ~18 ID x 2.5mm dia round o-ring (not ideal)
    • Ebay: https://www.ebay.ca/ulk/usr/pavlina_kyrychova possibly

    Different size piston available here (26mm OD) labeled as PE: https://www.aliexpress.com/item/4000509364502.html

  • o-ring compatibility

    Thomas • 09/17/2020 at 03:36 • 0 comments

    O-rings compatible with:

    Mineral oil:

    • NBR (nitrile/buna-n)
    • PTFE, AU, FKM (fluorine green color)
    • VQM silicone (maybe, 10-20% swell)

    DOT5.1 brake fluid (DOT3, DOT4):

    • EPDM
    • SBR
    • PTFE, FKM

    Synthetic based hydraulic oils:

    • EPDM
    • SBR

    Source:

    • https://www.marcorubber.com/o-ring-chemical-compatibility-chart.htm
    • https://www.parker.com/Literature/O-Ring%20Division%20Literature/ORD%205700.pdf

    Brakes that use:

    • Mineral oil: Shimano, Tektro (Giant),
    • DOT5.1: SRAM

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