![](https://cdn.hackaday.io/images/7468861654074113951.jpg)
A brass hexagonal 27 mm bar gives the necessary material, it had been used as a chisel or something as the end part's been completely deformed by a hammer's numerous hits.
The center part's still red hot of the light saber cut (a reflection of the very rare sun in my workshop on a red plastic can).
![](https://cdn.hackaday.io/images/5431621654074507913.jpg)
Using an équerre à centrer (centering square) to mark the place to drill the central hole.
![](https://cdn.hackaday.io/images/4389011654074625114.jpg)
Makes so nice chips !
![](https://cdn.hackaday.io/images/8383941654074675110.jpg)
Trying to mill, it's long, not the appropriate bit for the shape needed.
![](https://cdn.hackaday.io/images/9621731654074744954.jpg)
Hand filling's faster and doesn't make noise, vibrations, and gives my arms and hands a good exercise.
![](https://cdn.hackaday.io/images/4947361654074854736.jpg)
First a tough file, and a smoother, and a much smoother, and sand paper, from 400 to 2000 grain, brass is very pleasant to work with.
![](https://cdn.hackaday.io/images/813231654074985580.jpg)
It'll give a good grip.
![](https://cdn.hackaday.io/images/4394821654075038141.jpg)
It needs a shoulder, in the center, the head size's perfect.
![](https://cdn.hackaday.io/images/4117771654077818070.jpg)
Milling is easy.
![](https://cdn.hackaday.io/images/2884851654077852799.jpg)
Not very fast but not too long.
![](https://cdn.hackaday.io/images/8721811654077904930.jpg)
A little filling, to have a nice rond shape.
![](https://cdn.hackaday.io/images/4521961654077946062.jpg)
And that's it : a completely home made 3/8 " screw with its tightening nut.
![](https://cdn.hackaday.io/images/4664361654078037819.jpg)
The second one was faster to achieve and has a nice guilloché finish.
Discussions
Become a Hackaday.io Member
Create an account to leave a comment. Already have an account? Log In.