One of the findings from the most recent project log, where I built a prototype of the hopper-to-feedwheel mechanism was that the system was extremely flimsy. It required a great deal of duct tape, was all out of tolerance, and all sorts of parts didn't join up right not due to improper dimensions but due to insufficient structural design.
I have now added extensive crossbracing to secure the mechanism. Part of that also included designing the cover that slides over the motor for aesthetic purposes, and I think it turned out well.
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Above is a rendering of the full device so far. As you can see, I still have not redesigned the chutes that lead from the hopper to the wheels, because I can't figure out how.
But the cross bracing looks good.
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Also visible, particularly in the bottom image, are the alignment shims. These slide into their little housings and ensure the wheel stays aligned inside the wheel housing. I made the shim housing a separately printed piece with alignment holes that I will glue into place as an assembly step.
This allows me to still print the wheel housing on its side without a bunch of supports.
Next up will be dealing with the hopper-to-wheel-housing chutes.
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