BSE_01

Details

Ripped straight from the lifted spec sheet found while lurking at the Black Sun.

BSE_01 Features:

1 x 12.3" Touchscreen - Waveshare
1 x Raspberry Pi 4
1 x 12v Battery - Talentcell 6000mAh
1 x Mechanical Keyboard - Magicforce w/ Monster Keycaps
2 x USB3.0 Ports
1 x 3.5mm Audio Jack
1 x Full Size HDMI Port
2 x Custom Aluminum Case - Sendcut Send
3 x Custom Acrylic Face Plates - Ponoko
2 x 3d Printed Constant Force Hinges - Prusa I3 mk3
12 x 3d Printed Mounts and Corners - ""
Latches + Handle for easy on the go hacking

Software:

Raspberry Pi OS themed with Arc-Dark
Custom Shutdown Button
Custom Boot Screen coming soon.

Files:

Updating soon for all parts. - Available WIP on Onshape.

Files

hinge_top_right_rev3.stl

Print 1x

Standard Tesselated Geometry - 14.43 MB - 10/03/2022 at 02:01

Download

hinge_base_left_rev3.stl

Print 1x

Standard Tesselated Geometry - 10.76 MB - 10/03/2022 at 02:01

Download

hinge_top_left_rev3.stl

Print 1x

Standard Tesselated Geometry - 14.68 MB - 10/03/2022 at 02:01

Download

hinge_base_right_rev3.stl

Print 1x

Standard Tesselated Geometry - 10.64 MB - 10/03/2022 at 02:01

Download

hex_foot_rev3.stl

Print 4x

Standard Tesselated Geometry - 4.27 MB - 10/03/2022 at 02:01

Download

Components

Project Logs

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Build Video Posted
Conceptual Hardware • 10/31/2022 at 01:49 • 0 comments

Link
Sheet Metal and Acrylic
Conceptual Hardware • 09/30/2022 at 20:23 • 0 comments

The sheet metal cases were designed in onshape and created using the sheet metal tool that exports a nice flat pattern in dxf.
I ordered them through Sendcutsend which also offers bending for an extra price (turns out its per part).
Next I ordered the laser cut parts from Ponoko.
After about a week, they were delivered.
I then drilled all the countersinks for the flathead m4's that are used on 90% of the design.
After countersinks it was test fitting the acrylic from Ponoko.
Next they got painted semi-gloss black (in hindsight, I would paint them matte).
Videographic Presentation
Conceptual Hardware • 09/30/2022 at 16:06 • 0 comments
Stickers!
Conceptual Hardware • 09/30/2022 at 04:13 • 0 comments
Full Build
Conceptual Hardware • 09/30/2022 at 03:48 • 0 comments
full cardboard build
Conceptual Hardware • 09/18/2022 at 12:50 • 0 comments

Having a semi functional diode laser comes in handy. The faceplates were cutout, out of order btw the acrylic has already been ordered. Then I ran the sheet metal flat patterns.
"Cutting"
Final result
After finishing the cut with an exacto
Text fitting the screen and pi
With keyboard, batteries, hinges, and handle.
Fully closed.
fully designed-ish
Conceptual Hardware • 09/15/2022 at 02:29 • 0 comments

I've got all the components designed and the case top and bottom finished. The sheet metal is off to sendcutsend for cutting and bending. If it wasn't so close to the deadline, I would have gotten them powder coated instead of the planned rattle can painting.
Open
Closed
Physical Prototyping
Conceptual Hardware • 09/06/2022 at 02:20 • 0 comments

I gathered up my existing parts and with a little help of cad and cardboard, I threw together some prototypes to get a feel for the size. I ran into possibly extending the width another 25mm or so to get some usb panel mounts on the side of the lower section.

With the size being around 460 x 200 x 70 [18" x 7.5" x 2.75"], another inch or so is worth getting another port.

View all 8 project logs

Discussions

PENO CORTO wrote 05/14/2024 at 04:29

Hello friend, I really love your project. I want to make a similar one but I don't know very well how the electrical installation of the cyberdeck is going. Could you help me a lot by sending me a schematic and the components you used for this project to me at josuecajal28@gmail.com Thank you

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BSE_01

Description

Details