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[P] Stainless clamp and new holder plates

A project log for Coaxial8or [gd0144]

Full-colour FFF? Multi-materials with unparalleled interlayer bond strength? Abrasives without abrasion?

kelvinakelvinA 01/25/2025 at 12:440 Comments

I bought a £5 bar of 330x25x5mm SS304 and got it watercut along with the new hotend holder design:

The edges of the stainless parts have an almost perfectly matte satin finish and looks quite nice.

I got 2 spares miniclamp plates cut. As you can see, the tabs were placed in the middle of the parts and have been filed off.

Tapping was tough, but that was mainly me learning the best ways to coat the tap in cutting grease, the importance to align the tap and strongly tighten the clamp and how to apply torque to the tap holder. 

It felt like:

The offset in the CAD was -0.075mm and I've now doubled it to -0.15mm in an attempt to reduce the torque requirements.

Speaking of hole offsets, when I was tapping the hotend holder top plate, the M3 holes seemed kinda small. Turned out I accidentally applied threads to them in Fusion, but a technician just happened to have a 3.2mm drill bit and a drill press:

Drill press after the 6 M3 holes were enlarged.
The finished plates moments before I cleaned out the grease from the mini clamps.

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