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Testing REV00 - Battery Charger OVP & UVP

A project log for Solar Solenoid Controller - WellWatch

Welcome to the most painfully niche thing I've created.

jesse-farrellJesse Farrell 04/14/2026 at 04:050 Comments

The goal for this test was to verify that the overvoltage and undervoltage protection limits for the energy harvesting subsystem are hitting their intended set points. 

Result: PASS

Test Expected [V] Observed [V] Error [%]
Overvoltage 4.133 4.15 -0.4%
Undervoltage 3.040 3.06 -0.6%

Procedure

To simplify this test I isolated the solar harvester from the system, and provided a relatively small capacitor instead of a LIPO or LIC.


Overvoltage Limit & Hysteresis

For this capture, I probed Vsolar, Vbat, and the current into Vsolar. (Schematic above)

We can see VBAT reaches its overvoltage limit at 4.15V. This is well within the expected range of 4.13V  [4.18V ... 4.09V]. The 50mV hysteresis also falls squarely within the datasheet spec (35mV typical).

I was hoping to catch a glimpse of the MPPT (Maximum Power Point Tracking) at work here, but no dice. I suspect with a better light source I’d be able to witness the MPPT in action.


Undervoltage Limit

Using the same setup, I moved the VSOLAR probe to VSTOR to observe the disconnect behavior.

VSTOR is successfully disconnected from VBAT when the voltage falls below roughly 3.06V. Impressively close to the expected 3.04V.

Next Steps

Now that the limits are verified, I can move back to full-system integration and see how these limits hold up under the varied load of the H-bridge pulses. For now I'll be testing with bulk caps in place of a LIPO. In the future these limits will likely be tightened further.

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