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Open-Source Glider

create a blueprint for an underwater glider for hobbyists to explore and study down to a 200m (and later 1000m) of our world oceans

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The idea for this project was inspired by a Hackaday Project (https://hackaday.io/project/20458-osug-open-source-underwater-glider) from Alex Williams which managed to win the Hackaday price of the year 2017. He did an amazing job in my opinion but my aim is to take this idea one step further and create a blueprint for a glider where students and hobbyists from all over the world can use in order to explore and study down to a 200m (and hopefully at a later stage 1000m) of water autonomously for for weeks or even months at a time without using an expensive commercial glider. I have also started a wiki about everything gliders which is linked below.

An underwater glider works on a similar principle as normal air glider where the medium is water. There is no propeller in either glider, but the main difference is that unlike air gliders, underwater gliders use a neat trick to climb back the water column after gliding down. They do this by changing their density. Gliders are carefully designed to have a density very close to that of water. Then by simply changing their volume (which can be achieved using a simple piston pump or an inflating oil bladder), they can change their density and use the buoyancy force to fly up and down the water column.

By moving a large weight internally (usually the battery pack) it can control its pitch and by rotating the weight, it can roll and therefore fly towards a certain heading.

Sea Glider - KONGSBERG

The glider will consist of three separate sections. These are buoyancy drive, mass shifter and electronics sections. Each section will be housed inside a 5" BlueRobotics pressure housing. This way, later we can upgrade the buoancy drive section to reach the full 1000m depth. 

Initially I will focus on making a simple but robust buoyancy drive system. This will inistially consist of a custom-made rolling diaphragm and a linear actoator. Next step is to focus on the mass shifter system. As for comms, I am planning to use GSM and LoRa at the beginning and add Iridium at a later stage. The aim of this first build is to quickly and cheaply put together something functional and see what major changes needs to be done for the next version.

Mass Shifter.zip

Initial design of the mass shifter (.step file)

x-zip-compressed - 6.66 MB - 02/15/2025 at 18:37

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Mass Shifter v15.f3d

Initial design of the mass shifter

fusion - 7.59 MB - 02/15/2025 at 18:36

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VBD compartment v7.f3d

Initial design of the pump

fusion - 2.00 MB - 02/15/2025 at 18:33

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VBD compartment v7.step

Initial design of the pump (.step file)

step - 16.26 MB - 02/15/2025 at 18:32

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  • Mass shifter first try

    Ehsan Abdi02/17/2025 at 19:38 0 comments

    I'm still making some slow progress. I'm still experimenting with the design of the mold for the rolling diaphragm seal. I haven't managed to get the result I am looking for just yet. As for the attachment of the seal to the housing, I am now thinking about using some type of snap ring to exert a constant pressure on the walls and create a seal like that. But since I'm waiting for a new order of silicone rubber to arrive up here in the Arctic, I started experimenting with the design of the mass shifter section. I thought it would be easy enough to simply use NEMA steppers for both roll and pitch. I found this cool herringbone planetary gear which would do well for roll mechanism. 

    After printing and putting things together and some testing, it seems llike the NEMA steppers won't have enough torque to do the job, at least not reliably. So I will probably move to geared DC motors and potentiometers.

  • Testing the first design

    Ehsan Abdi08/27/2024 at 21:21 0 comments

    I just printed a couple of parts to quickly try everything together. 

    The hardest part was to glue the seal to the housing. The seal is made of silicon rubber which does not really adhere to anything. But finally, using some silicon-base adhesive I managed to quickly test things together. 

  • Making a Rolling Diaphragm Try#1

    Ehsan Abdi07/11/2024 at 13:46 0 comments

    The idea was to try to make a rolling diaphragm the easiest way I could think of and see what happens. Since it needs to be flexible, I decided to make the first out of silicone rubber. I used the housing itself as part of the mold and 3D printed a few more parts to act as the rest of the mold.

    It didn't turn out too bad but I think I will try another way next time and not using the housing as a part of the mold because I had a really hard time removing the piece!

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