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1Prepare the Components
Collect all required hardware including the ESP32 development board, RC522 RFID reader, RFID cards, LEDs, buzzer, and connecting wires.
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2Connect the RFID Reader
Wire the RC522 module to the ESP32 using the SPI interface.
Typical connections include:
- SDA
- SCK
- MOSI
- MISO
- RST
- 3.3V
- GND
Double-check all wiring before powering the board.
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3Add Status Indicators
Connect LEDs to indicate:
- Power ON
- Successful Scan
- Invalid Card
Optionally connect a buzzer for audible confirmation.
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4Configure the ESP32
Install the required Arduino libraries and configure:
- Wi-Fi credentials
- RFID initialization
- GPIO pins
- Web server
- Inventory database
Upload the firmware to the ESP32.
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5Register RFID Tags
Scan each RFID card once and assign it to an inventory item such as:
- Component Box
- Laptop
- Tool Kit
- Spare Parts
- Office Equipment
Each RFID UID becomes the unique identifier for that item.
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6Build the Web Dashboard
Create a lightweight dashboard that displays:
- Item Name
- RFID UID
- Entry Time
- Exit Time
- Current Status
- Total Inventory Count
The dashboard refreshes automatically whenever a new tag is scanned.
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7Test the System
Present RFID tags near the reader.
Verify that:
- Tag is detected instantly
- Inventory updates correctly
- LEDs respond
- Buzzer activates
- Dashboard reflects changes in real time
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8Design a Custom PCB
Once the prototype works reliably, design a custom PCB integrating:
- ESP32
- RC522 connector
- Power supply
- Status LEDs
- Buzzer
- Programming header
This creates a compact and professional hardware solution.
Himanshu Dada
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