Build Instructions

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• 1

  CAD & 3D Printing

  I designed the entire Halo project in Autodesk Fusion 360, keeping the design clean, compact, and easy to assemble. The enclosure consists of four 3D-printable parts;

  • Housing.stl
  • Cover.stl
  • Diffuser.stl
  • Ring.stl

  Once the design was finalized, I printed all the parts using PLA filament. The structural components were printed in black PLA, while the diffuser was printed in matt white PLA to achieve soft, uniform light distribution.

  Note: The design files are shared for personal and educational use only and may not be used for commercial purposes.

• 2

  LED Strip Assembly

  For the light source, I used the newly launched Waveshare LED Strip, which features an ultra-slim 2.7 mm profile. Its compact design makes it a perfect fit for Halo, allowing it to sit neatly inside the ring while maintaining a clean, seamless appearance.

  Simply peel off the adhesive backing and carefully press the LED strip along the inner channel of the 3D-printed ring. Once the strip is securely in place, route the LED strip's connecting wires through the dedicated opening in the ring.

• 3

  Installing the Diffuser

  Once the LED strip is in place, carefully insert the 3D-printed diffuser into the ring. Ensure it sits evenly around the entire circumference without applying excessive force, as this helps maintain a clean fit and uniform light diffusion. Then apply a small amount of super glue at a few points along the inner edge to secure it permanently.

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