I got two tips from readers.
Please note that my current focus is construction of the bearing.
Different PCB windings;
The advantages of improving the PCB windings are;
- ability to replace rare earth magnets (neodium) with ferrite magnets
ferrite magnets are 2 or 3 x times less powerful but much cheaper
- it might be possible to go from a four layer PCB back to a 2 layer pcb (reducing costs)
- ability to achieve higher spinning speeds
Keith reinolds pointed out that a Faulhaber winding is more efficient than the bugeja coils or the improvement outlined by atomic14.
This is outlined here.
A linkt to a review paper is provided by gravis https://ietresearch.onlinelibrary.wiley.com/doi/full/10.1049/iet-epa.2020.0141
Mini laser prism scanner
It could be useful to make a very small laser prism scanner. There are applications in imaging, communication etc. as outlined earlier.
Two things are of interest;
You can buy precise micro prisms, which have dimensions around 1 mm.
https://www.neg.co.jp/en/assets/file/product/ep/micro-prism.pdf
Magnetic levitation
Wikipedia provides a good overview on magnetic leviation.
You might be able rotate the prism if it is made from a diamagnetic material.
Lawrence kincheloe pointed me to an article which does this for a pyrolyte sheet,
https://pubs.acs.org/doi/10.1021/ja310365k
I can also imagine you trap a rotating prism with a magnetic trap
Discussions
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So I found a research paper on different PCB motor designs and winding patterns that may help. https://ietresearch.onlinelibrary.wiley.com/doi/full/10.1049/iet-epa.2020.0141
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Thanks that is a very nice read.
An improved PCB motor would help if it allows us to move from a rare earth to ferrite magnet. I found online that a ferrite is about 2 or 3 times less powerful.
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