Combining 3D Printing with Recycling
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Here's one where some team used cut-and-melted milk jugs to print a boat!
http://hackaday.com/2012/07/14/printing-a-boat-made-out-of-milk-jugs/
I was thinking of making plastic, to be made into filament. something like (but I do not have the cash to do this. I think this could be even be a cheaper way to make filaments :-
or
there are a number of projects out already for this. Search for 'DIY filament extruder' to get a good sample. That being said, there is always room for improvement so keep us posted if you build one and any improvements you make. Good luck
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It is no good idea to keep the polymer hot for an extended period of time. It will degrade. So as tempting it is to omit the filament making process, it is not a good idea to keep all that plastic at its melting temperature.