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DIY Soldering Station Musings

A collection of ideas/projects and my personal take on it

stefan-lochbrunnerStefan Lochbrunner
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  • stefan-lochbrunnerStefan Lochbrunner

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soldering station Hakko 907

Related lists

Soldering Tools

Molten Metal - the lifeblood of electronics work

rt usb_c soldering iron

soldering irons based onthe weller rt tip or things with usb c /pd/qc3.0

otros

otros varios

This project was created on 01/08/2016 and last updated 10 years ago.

Description

I've been going back and forth between building my own or just buying an affordable one but after seeing the one on the blog (somewhat) recently (http://hackaday.com/2016/01/05/diy-hakko-soldering-station/) I finally made the decision to go with the first option.
I'm not sure how much originality I can add to the topic but I figure a sort of literature review - if you will - might be worthwhile and helpful to others looking into building one.

Everything is quite rough at the moment but until I refine it a bit more check out the links themselves for more info.
If you have some more info on this topic that is not already covered, please let me know.

Project Logs
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  • R-T-Curve

    Stefan Lochbrunner • 03/07/2016 at 21:16 • 0 comments

    I made a quick measurement to see how linear the iron's temperature sensor is. Since I don't have a thermocouple I used a Pt1000 strapped to the heating element like this:

    So I had one DMM measure the Pt1000's resistance and another one measure the resistance of the iron's sensor. Afterwards I calculated the temperature from the Pt1000's values and came up with this graph:

    Read more »

  • Component sources

    Stefan Lochbrunner • 02/18/2016 at 20:11 • 0 comments

    just some notes, can probably be moved to components section once finalized

    • Soldering iron/ handle - eBay: http://www.ebay.de/itm/331737608656
    • DIN connector - eBay: http://www.ebay.de/itm/201365480597
    • MOSFET + heat sink - spare parts
    • Arduino Pro Mini - spare part/ eBay: http://www.ebay.de/itm/200957063666
    • OpAmp - ?
    • PSU - pwr from ATX bench PSU? Laptop pwr brick?
    • Display - spare part
    • Voltage regulator - spare part?
    • PCB - perfboard + modules/ fabbed PCB?

  • The (in)complete list of DIY soldering station projects to rule them all

    Stefan Lochbrunner • 01/08/2016 at 23:01 • 1 comment

    I might be falling into a pattern...

    For now I just want to collect all the sources in one place. The list is somewhat sorted but hopefully I'll go over this list again and summarize all/most of them and maybe do some more sorting.

    A quick heads up: There are a lot of duplicate links but I wanted to document for myself how/where I found the projects.

    Hakko 907:

    • I already mentioned this one which was featured on the blog - I really like the option of driving two irons and the author makes a good point for the analog dial. He also proposes a mod for better heat conduction between the heating element and the tip.
    • Right now I'm thinking whatever I'll end up building is going to be very close to #Hakko 907 based Soldering Station because it's very straight forward.
      • derivative: https://hackermagnet.com/portfolio/soldering-station/
    • http://elco.crsndoo.com/wordpress/2012/01/soldering-iron-driver-gen3-rev1-4/, via http://dangerousprototypes.com/2011/10/25/hakki-907-and-compatible-soldering/
    • #Soldering Iron Controller - (light on info) / more info: http://www.zl2pd.com/SolderingStation.html - (analog & digital control), via http://hackaday.com/2015/09/02/a-tale-of-three-soldering-iron-controllers/
    • #Mobile temperature controlled soldering iron - links for components

    Hakko T12

    • http://dangerousprototypes.com/forum/viewtopic.php?f=56&t=5264&start=180#p58264 / http://dangerousprototypes.com/2014/07/01/hakko-t12-soldering-controller/
    • #70W Soldering Iron Controller / http://smdprutser.nl/project/70w-soldering-iron-controller/
    • @Stefan Wagner's #Soldering Station and #TinySolder 

    Weller RT:

    • http://www.martin-kumm.de/wiki/doku.php?id=Projects:SMD_Solderstation, via http://dangerousprototypes.com/2014/05/29/smd-soldering-station-for-weller-soldering-tips/
    • https://debugginglab.wordpress.com/2014/10/30/soldering-station/ / https://github.com/ConnyCola/SolderingStation - based on above, very nicely thought out (has standby feature), PCBs on DirtyPCBs
      • derivative: https://github.com/PostTenebrasLab/SolderingStation
    • http://hackaday.com/2015/05/11/hacking-amazing-soldering-features-into-the-already-great-weller-wmrp/
    • #Soldering pen by @HP (@banjohat) - also based on the one by [Martin Kumm] linked above, very cool idea of integrating all the controls in the handle, made me think about applying this concept to the 907 iron/handle
    • See also the projects in @Teslafly's list rt usb_c soldering iron

    Weller WSP80:

    • http://www.eosystems.ro/index.php/projects/esol - uses MCU's internal PGA
    • #Yet another DIY soldering station by @SUF - expected to have 3 (!) soldering irons and a bunch of other useful features, especially like the ideas to reduce energy consumption

    Modded mains soldering iron:

    • https://pcbsmoke.wordpress.com/2015/10/03/diy-110v-temperature-controlled-soldering-station/, via http://dangerousprototypes.com/2015/10/05/diy-110v-temperature-controlled-soldering-station/
    • https://pcbsmoke.wordpress.com/2015/08/03/soldering-iron-temperature-controller-version-2/
    • https://pcbsmoke.wordpress.com/2015/07/12/diy-digital-soldering-station/, via http://dangerousprototypes.com/2015/07/14/diy-digital-soldering-station/
    • https://pcbsmoke.wordpress.com/2015/06/04/soldering-iron-pulse-timer-temperature-control/, via http://dangerousprototypes.com/2015/06/05/soldering-iron-pulse-timer-for-temperature-control/
    • https://pcbsmoke.wordpress.com/2015/04/21/soldering-iron-pid-temperature-controller/, via http://dangerousprototypes.com/2015/04/27/soldering-iron-pid-temperature-controller/
    • #Entry Level Electronics -- Improve your Iron

    Misc:

    • http://poormanelectronics.blogspot.ro/p/pm-soldering-station.html
    • http://dangerousprototypes.com/2016/02/03/unisolder-5-2/ - universal controller
    • @monsterome's list SOLDERING STATION DIY

    While I focused on soldering stations here, you might also want to check out the official soldering-tools list if you haven't already.


    Edit 2016-03-28: Added #Soldering pen

    Edit 2016-03-28 #2: Added http://www.eosystems.ro/index.php/projects/esol...

    Read more »

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SUF wrote 03/28/2016 at 18:46 • point

Stefan: Don't leave this out:

http://www.eosystems.ro/index.php/projects/esol

  Are you sure? yes | no

Stefan Lochbrunner wrote 03/28/2016 at 19:41 • point

Thanks for the tip!

  Are you sure? yes | no

Clovis Fritzen wrote 03/06/2016 at 00:25 • point

Thank you for concentrating the resources in one place!. I personally have two hakko irons coming from China and want to assemble then a station; will be looking at your work!

  Are you sure? yes | no

Stefan Lochbrunner wrote 03/06/2016 at 01:14 • point

Glad to hear you have some use for this :)

I'm very interested to see your take on a station with two irons!

  Are you sure? yes | no

Clovis Fritzen wrote 03/06/2016 at 01:35 • point

Actually it will be one iron at a time  :) . I bought two just in case

  Are you sure? yes | no

Stefan Lochbrunner wrote 03/06/2016 at 10:53 • point

I thought about extending my station to two irons once it's done but having spare parts on hand is definitely a good call. Now I wonder what parts of these cheap irons are most prone to failure; since you can buy pretty much all parts individually it might suffice to stock up on the weak ones.

  Are you sure? yes | no

davedarko wrote 03/05/2016 at 14:17 • point

Wow, what a list :) 

  Are you sure? yes | no

Stefan Lochbrunner wrote 03/05/2016 at 14:19 • point

Maybe you can tell that I've been working on this for a while before releasing it ;)

  Are you sure? yes | no

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