CM3 Board + Backend-Library + Bee Hive Monitor

Maybe another little update....

A off-the-shelf RPi3 is running BeeStalker nicly for some days now.

The data is locally cached (if the internet connection disappears for some reason), then transfered to my home-server (another caching instance of the database disappears) and finally pushed to a couchdb-database. Everything is TLS 1.2 secured (no fall-back for security reasons) with both, client and server authentication!

So all the security stuff is working nicely!

The nicer BeeStalker with custom boards,... is makeing also progress.

Shutdown/Wakeup works. So the current draw is around 400mA with USB/Ethernet connected. In shutdown-mode it's 16.8uA! Both numbers measured at the termnials of a 18650 Lipo @ 3.3V

I do have problems so far with my CNC router... so the frontpanel is not yet ready...

Finally I'l contribute to the Hackaday Price when I can make nice finished photos and when I get quotation for M2M plans from an provider offering local-roaming... BeeStalker should work on every network to maximize the usefulness :)

I think I'll join the Hackaday Price 2017 once again.. actually there are only very few similarities between my last entry and this one... but this means I will need to make a new project :(

One is the use of JSON for the data handling. This is due to the fact that I'm a pretty lazy guy :)

Down below is the lastest commit to the local cache database... as you see I have my USB sensors well working :)

The web-part will come next... I do not really expect too much troubles there because I now (in contrast to the last beestalker revision) have an RTC, and possibly GPS available. That means I can do a "getLatestDataSampleTime" request on the client and after that just a "pushSample" for all new items.

Btw, time-values are valid below as well as temperatures. The HX711 has floating inputs... Latitude, Longitude and Altitude are maked :)

If you have comments to this structure - drop me a comment ...

[
  {
    "Id": "{d098fa5e-ebc0-4d56-b19e-d5417343c8e3}",
    "Provider": "LocalRtcTimeSource",
    "Time": {
      "Time": 1490817657817,
      "TimeUtc": 1490817657817
    }
  },
  {
    "Id": "{f484c1db-ad1c-4d1a-94c5-730176eff2ff}",
    "Measurement": {
      "Altitude": 1234.56789,
      "GpsTime": 1490817658000,
      "Latitude": 1234.56789,
      "LocalTimeOffset": -222,
      "Longitude": 1234.56789
    },
    "Provider": "Gpsd"
  },
  {
    "BeeStalkerUsb": {
      "DeviceId": "222100",
      "HardwareVersion": 1,
      "MaxProtocolVersion": 0,
      "MinProtocolVersion": 0,
      "ProductId": "bee",
      "SerialNumber": " 0 0 0 0 0 1 ce1",
      "SoftwareVersion": 1,
      "USBPath": 1.8375812379578e+19
    },
    "Id": "{40d8b8cc-ddb2-4277-b4c7-7088904a5270}",
    "Measurement": {
      "Humidity": 26.9462890625,
      "Pressure": 985.750625,
      "Temperature": 29.840000152588
    },
    "Provider": "Usb2221-Bme280"
  },
  {
    "BeeStalkerUsb": {
      "DeviceId": "71100",
      "HardwareVersion": 1,
      "MaxProtocolVersion": 0,
      "MinProtocolVersion": 0,
      "ProductId": "bee",
      "SerialNumber": " 0 0 0 0 0 0 0 1",
      "SoftwareVersion": 2,
      "USBPath": 1.8378345654369e+19
    },
    "Id": "{94f87402-121e-4d16-9ef6-b33feab73eff}",
    "Measurement": {
      "Calibration": {
        "CalibrationScale1": {
          "Alpha1": 1,
          "Alpha2": 1.1000000238419,
          "Offset": 1.2999999523163,
          "Tref": 1.3999999761581,
          "k": 1.2000000476837,
          "useScaleTempSensor": 15
        },
        "CalibrationScale2": {
          "Alpha1": 2,
          "Alpha2": 2.0999999046326,
          "Offset": 2.2999999523163,
          "Tref": 2.4000000953674,
          "k": 2.2000000476837,
          "useScaleTempSensor": 25
        },
        "Hx711Averaging": 16,
        "Hx711isGain128": 0,
        "OneWire18s20ParasiticPower": 0
      },
      "Results": {
        "TempInternal": 24.5,
        "TempInternalValid": 1,
        "TempScale1": 26.125,
        "TempScale2": 26.0625,
        "TempScalesValid": 1,
        "WeightScale1": -40483472,
        "WeightScale1Raw": -1311419,
        "WeightScale2": -5976594.5,
        "WeightScale2Raw": -56217,
        "WeightValid": 1
      },
      "Status": {
        "Checkpoint": 6,
        "Function": 0,
        "Lm75Timeout": 0,
        "Value": 0
      }
    },
    "Provider": "UsbHx711"
  }
]

...after spending a whole day on it... in the end the only error was neglecting these tiny bits moving the interrupt table to the bootloader region.

But now it finally works. I modified USBaspLoader (https://www.obdev.at/products/vusb/usbasploader.html ) to wait 2 seconds for new firmware and read the serial-string from eeprom. After applying some of my favourite voodoo forces, this fits inside the 2kb bootloader portion of the flash :) (just 2042 bytes)

I updated my USB spec (https://sites.google.com/a/beestalker.eu/beestalker/hardware/hardware/usb-spec) to something more serious...

[138600.097617] usb 1-4: USB disconnect, device number 8
[138602.066146] usb 1-4: new low-speed USB device number 9 using xhci_hcd
[138602.297004] usb 1-4: New USB device found, idVendor=16d0, idProduct=0cb9
[138602.297012] usb 1-4: New USB device strings: Mfr=1, Product=2, SerialNumber=3
[138602.297016] usb 1-4: Product: AAAAAAAAC+4ABxEB
[138602.297020] usb 1-4: Manufacturer: BeeStalker.eu
[138602.297024] usb 1-4: SerialNumber: 4QcDDAEAAAAAAAAA
[138605.355129] usb 1-4: USB disconnect, device number 9
[138610.614279] usb 1-4: new low-speed USB device number 10 using xhci_hcd
[138610.787694] usb 1-4: New USB device found, idVendor=16d0, idProduct=0cb9
[138610.787702] usb 1-4: New USB device strings: Mfr=1, Product=2, SerialNumber=3
[138610.787707] usb 1-4: Product: AAAAAAAAC+4ABxEA
[138610.787712] usb 1-4: Manufacturer: BeeStalker.eu
[138610.787716] usb 1-4: SerialNumber: 4QcDDAEAAAAAAAAA

These are BASE64 encoded binary strings. You can decode them using online tools like https://conv.darkbyte.ru/

So "4QcDDAEAAAAAAAAA" is actually "00 00 00 00 00 00 0b ee 00 07 11 01" where "00 00 00 00 00 00 0b ee" is my personal identifier and "00 07 11 01" is the bootloader of the UsbHx711 sensor. The "other" device ("AAAAAAAAC+4ABxEA") is the actual application part of the sensors software.

The serial is a bit more complicated: "4QcDDAEAAAAAAAAA" gives "e1 07 03 0c 01 00 00 00 00 00 00 00".

This is a serial number + compatibility flags.

I will need to tidy up everything befor I upload this to my gogs (I don't like github for some reasons... gogs is like github but you host your data yourself) server...

BTW idVendor=16d0, idProduct=0cb9 belong to me... MCS (www.mcselec.com) sells single PIDs for reasonable money. I'm going to use a single PID for all sensors... see the spec mentioned above how I want to do this.

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4 prototype pcbs are ready for the fields... it's time to unveil the sensor-pcbs :)

Actually I've finished these in early december... you can see them on the left down below...

One is equiped with a Si7021 (the very left on) and the other is a BME280. Both have I2C-USB bridges on the board to easily interface to the rest of the system.

In front you see to not yet completly populated HX711-to-USB board...but it actually already talks USB :)

Well beside USB, everything works!

Down below is little picture of the test of the rpi_ws281x library...

The only real issue I see with this design is the USB portion.

Maybe I'll opt for a non-chinese usb-hub IC in the next prototype...

Speaking of that - I'll kill that programming USB port... when I did the design, the CM3L was not even announced. Now the CM3L is at the same price-level as the CM1 before (at Farnell) and the CM1 is not really available anymore (huge lead-time). The CM3 is 5€ more expensive and since you can get micro sd-cards for 4€ it makes sense to kick the usb-programmer (some 3€/20 parts on the BOM) and think of an better usb hub...

At least I need to change my ESD protection solution to something more modern... the USB drive you see below is actually an USB 3.0 one and refuses to enumerate on this USB 1.1 protection ICs...

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Well it took me some time, but now Raspbian boots... I want to use TinyCore for obvious reasons (§%$§%$§%%§$%§$% systemd and stuff!) but this seems to need some more reading...

Btw, some minor bugs are in this design...

The feedback for the 1.8V and 3.3V regulators need to be xchanged and D1 and D0 pins on the SD-Card as well... 1 ferrite bead got shorted (I should trust the DRC results!)... and that's it (for now)

The power board will also get some changes.

There's 1 footprint error, but this is a doable rework thing. When I tested the charger-part of the power-board I found that I really need to add a buck-converter... 5V max on a hollow-plug is no good idea... so an ADP2301 will find its way on the board in the next rev...

All in all no really big problems so far... now the RTC, the LEDs and the USB hub needs to be tested :)

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... but still a lot to test...

Some minor bugs are in the power-board design... but nothing really bad :)

btw 5V@2A were no problem... I need a new load for full 5V@5A... and some more batteries... only have 4 identical ones so far :)

So far the charger works and the protection circuits for the batteries seem to work fine...

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... quite some shorts, but manageable :)

So this is a PI3 with 7(!) USB Ports (4x Front, 1x internal, 2x on top-left headers)!!!

One without CM3....

... and one with CM3 :)

So, the layout seems ready... 3 days kicad and love it :)

Well, it got a 4 layer design which fits in a the smallest Hammond 1598 series enclosure.

So the cheap 1598BSGYPBK as well as the more expensive, flame retardant 1598BBK should fit.

The schematic changed dramatically... all that 5V generation stuff did not fit since I wanted to have room to have the cellular stick mounted inside the chasing. On the other side, I would have needed a second PCB for the batteries in any way. Now this will have to hold some 5V generation stuff and the lithium battery as well...

I'm not totally sure if I will opt for parallel or series battery connection. If I go for the parallel connection, there's no need for the lithium batt but that high currents bother me...

This thing has 7(!) USB port + maybe a RPi3... so that's 3.5A for USB + another 1A for the Pi at least... so 5A@5V makes roughly 10A at 3V (including the efficiency of the converter)... well maybe it was a good idea to split these problems ... at some point a charging circuit would be very nice...

Top

In1

In2

Bottom

Time's going on, so the BeeStalker-Logger gets a new schematic...

Now everything is based around a RPi Compute Module.

This is only the main-board. A battery-board and the actual weight scale is coming soon...

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