-
1Power Generation Setup
Components needed:
- 1 x Stepper Motor (17HS4417)
- 1 x JSP XPH-4 male + female + inserts
- 4 x M3 screws
- 1 x Aluminium U channel for the Motor Bracket
- 1 x 3D-printed Spur Gear
- 1 x 3D-printed Pinion Gear
- 1 x M3 Allen Grub Screw
Assembly all the aforementioned components to create a unity and attach it to the rear/front brake disc. You will need a crimping tool for the JSP plug, unless it is already included.
Please, be aware that what it is being shown may differ from your case. It should look like this:
-
2Smart Lighting System Setup
Components needed:
- 1 x 10x10 RGB LED Matrix (WS2812B)
- 3 x Light Dependant Resistor (LDR)
- 1 x 3D-printed Front Light assembly
- 1 x 3D-printed Rear Light assembly
- 5 x M3 screws + nuts for the headlight and rear light
- 3 x JSP 2.54mm XPH-3 housing (male + female + inserts)
Please, make sure that all printed parts will fit in your bike, so make some measurements first. I also recommend you to solder all wires for the LED matrix very carefully and taking your time. It should look like this when you finish:
It should i;ike the image below when all components are assembled:
-
3eBox Setup
Components needed:
- 1 x 3D-printed eBox assembly
- 2 x 3D-printed Power Bank Housing
- 1 x 3D-printed eBox Mounting Bracket
- 1 x Strip Board
- 1 x Relay (SRD-05VDC-SL-C)
- 2 x Diodes (1N4007)
- 2 x USB 2.0 to Micro USB cable (1m)
- 2 x Power bank
- 1 x Single Solid Core (SSC) Black wire (0.6mmx1m)
- 1 x SSC Red wire (0.6mmx1m)
- 1 x SSC Green wire (0.6mmx1m)
- 1 x SSC Yellow wire (0.6mmx1m)
- 1 x SSC Orange wire (0.6mmx1m)
- 1 x SSC Purple wire (0.6mmx1m)
- 2 x M3 screw
- 1 x Rubber Sheet (250x250x1.5mm)
- 2 x M3 Threaded brass insert
- 8 x Neodynium Magnet Disc (3x20mm)
- 1 x Stainless Steel Rod Bar (200x2mm)
- 2 x Blue LED
- 2 x 220Ohm Resistor
- 1 x DPDT Switch
Follow he diagram below for the soldering part. Please, make sure that the perforated board can be trimmed, so allow some tolerance for fitting purposes.
Again, please make some measurements first for the CAD models. The final result should look like this:
-
4Wiring Harness and testsing
Components needed:
- Black Heat Shrink Tube 3:1 (1m x 10mm)
- Black Heat Shrink Tube 3:1 (2m x 5mm)
- 1 x Blue Silicon AWG 22 wire (5m)
- 1 x Red Silicon AWG 22 wire (10m)
- 1 x Black Silicon AWG 22 wire (10m)
- Cable ties (200mm, 100pcs)
- Cable ties (100mm, 100pcs)
I have some experience doing wiring in race cars. My advice, always leave more wire than expected as there is always a turn here or a bend there. It is a very important part, as this needs to look professional and tidy. On the other side, it should be easy to split and rearrange. The final result should look like this:
Discussions
Become a Hackaday.io Member
Create an account to leave a comment. Already have an account? Log In.