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Z80-MBC2: a 4 ICs homebrew Z80 computer

Homemade 8MHz Z80 SBC, 128kB banked RAM, RTC, SD (HD emulation), Basic and Forth interpreter, CP/M 2.2 and 3, UCSD Pascal, Fuzix and more...

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The Z80-MBC2 is an easy to build Z80 SBC (Single Board Computer).It is the "evolution" of the Z80-MBC (https://hackaday.io/project/19000), with a SD as "disk emulator" and with a 128KB banked RAM for CP/M 3 (but it can run CP/M 2.2, QP/M 2.71, UCSD Pascal, Collapse OS and Fuzix too).

It has an optional on board 16x GPIO expander, and uses common cheap add-on modules for the SD and the RTC options. It has an "Arduino heart" using an Atmega32A as EEPROM and "universal" I/O emulator (so a "legacy" EPROM programmer is not needed).

It is a complete development "ecosystem", and using the iLoad boot mode it is possible cross-compile, load and execute on the target an Assembler or C program (using the SDCC compiler) with a single command (like in the Arduino IDE).

* NOTE TO THE READER *: Due to a text size limitation of the Hackaday. io site a few chapters have been moved to "Log files". In this case you have just to click on the link of the chapter's title to open a new tab and read it.





* * HARDWARE OVERVIEW * *

The needed ICs for the "base system" are:

  • Z80 CPU CMOS (Z84C00) 8Mhz or greater
  • Atmega32A
  • TC551001-70 (128kB RAM)
  • 74HC00

If you want the 16x GPIO expansion (GPE option) add a MCP23017 too.

The schematic and the BOM are attached in the Files section. The MCU Atmega32A is used as universal I/O subsystem, as Eeprom, and as reset and 4/8MHz clock generator for the Z80 CPU.
Inside the Atmega32A it is flashed an Arduino bootloader taken from here, and it is possible to use the Board Manager of the Arduino IDE to "import" it.

Flash the Arduino bootloader at first (with the method you prefer), next you can upload the IOS "sketch" (the I/O Subsystem that interacts with the Z80 bus and "virtualizes" the EEPROM and all the peripherals seen by the Z80 CPU) using Arduino IDE.

You can use the on board ICSP port J3 (also called ISP port) to write the bootloader, but remember to disconnect any other connector when using it. Also both SD and RTC modules (if present) must be removed from the board when the ICSP port is in use.

As clock source for the Z80 CPU it is used the 16MHz Atmega32A oscillator, so the "external 16MHZ osc." bootloader variant must be chosen when flashing the bootloader from the Arduino IDE!.

The 74HC00 is used as RS flipflop to stop the Z80 CPU during I/O operation, giving the needed time to the Atmega32A to interact with the Z80 bus, and as part of the MMU.

Note that only the CMOS version of the Z80 CPU can be used here. This because only CMOS version, under given condition that are respected in this schematic, has logical levels compatibles with Atmega32A and 74HC00.


NOTES ABOUT THE COMPONENTS

You should use a  Z80 CMOS speed grade of at least 8MHz for full speed, but setting the clock speed at 4MHz you can use a 4MHz Z80 CMOS version too (or you can try to overclock it at 8MHz...). The 74HC00 can be substituted with a 74HCT00 if you already have one. The RAM chip TC551001-70 can be substituted with any suitable 128kB SRAM).

Please note that the USER led  * must * be blue or white (or pink... I've some pink leds that seems to have a Vf like blue one. May be I'll do a board with them...) just to be sure that V(forward) is >= 2.7V (otherwise the USER key may not work as expected).

The J4 connector (AUX_P) is used as auxiliary power connector when an add-on board (uCom or uTerm) is connected.

The three solder jumpers (SJ1-3) on the bottom side are not currently supported and must  be left opened (as stated in the schematic).


THE GPE OPTION (GPIO CONNECTOR)

It is possible to choose to populate on the PCB a GPIO port expander (U5) to add 16 bidirectional GPIO pins. The GPE option (see the schematic) can be used with the SPP Adapter board (see the paragraph: SPP (STANDARD PARALLEL PORT) ADAPTER BOARD).

The pinout of the GPIO (J7) connector is:


THE SERIAL PORT

The  SERIAL port (J2, see schematic) can be connected with a TTL-RS232 adapter, or with a serial-USB adapter.
I've used a serial-USB adapter that acts also as power source for the Z80-MBC, and has the DTR signal for the "autoreset" driven from the Arduino IDE. For a terminal that has a serial TTL port no adapter is needed.

Of course to upload a "sketch" from Arduino IDE you need to use a serial-USB adapter connected to the SERIAL port.

Note that the RTS and CTS pins of the SERIAL port are not currently supported and must be left not connected (as the NC pin!).

The 3V3 pin of the serial-USB adapter must be left disconnected  (if present).

You should use those Serial-USB adapters that have the DTR pin on the connector. It is suggested to have also the CTS/RTS signals available for future upgrades.

Please note that all the pin...

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Z80-MBC2 User Manual - D081023-R280424.pdf

Z80-MBC2 User Manual

Adobe Portable Document Format - 11.66 MB - 04/28/2024 at 15:52

Preview

SD-S220718-R290823-v2.zip

The content of the microSD needed to run CP/M 2.2, CP/M 3.0, QP/M 2.71, UCSD Pascal, Collapse OS and Fuzix with IOS S220718-R290823 (More info in the Changelog.txt file inside)

Zip Archive - 5.81 MB - 10/06/2023 at 10:40

Download

S220718-R290823_IOS-Z80-MBC2.zip

The sketch for the IOS (with the needed libraries). Unzip into a folder and open the .ino file (with Arduino IDE). IOS must be uploaded into the Atmega32A flash. Adds support for Fuzix OS and the SPP Adapter board (more info in the changelog inside the .ino file).

Zip Archive - 43.75 kB - 09/24/2023 at 11:59

Download

S220718-R290823_IOS-Z80-MBC2.ino.with_bootloader_atmega32_16000000L.hex

The sketch for the IOS in executable format (.HEX) with the bootloader. This executable file is intended for use with a programmer as the Atmel Ice or AVRISPmkII or others (Fuse bits: High Byte 0xD6, Low Byte 0xAF, Lock Byte 0xCF)

x-hex - 59.90 kB - 09/24/2023 at 12:04

Download

SPP Adapter board - A240721-R270921.zip

All the documentation needed to build the SSP (Standard Parallel Port) Adapter board (A240721-R270921) including schematic, PCB assembling guide, Gerber files for PCB production. PCB is 55mm x 60mm 2-layers.

Zip Archive - 747.10 kB - 09/24/2023 at 15:10

Download

View all 13 files

  • 1 × See the file "A040618 BOM v2.ods" in the FILES section.

  • * * ​USING THE TASM CROSS ASSEMBLER * *

    Just4Fun10/09/2023 at 14:07 0 comments

    * * USING THE TASM CROSS ASSEMBLER * *

    The TASM cross assembler (Windows CLI application) can be used for various CPU. It can be downloaded from here. The on-line manual is here.

    Using the TASM cross assembler it is possible setup a toolchain to program the Z80-MBC2, doing all the development on a PC and uploading the code with the serial port and then executing it on the target Z80-MBC2 with iLoad.

    After the download of the TASM zip file, unzip it into your working directory (it is the folder where your assembler source files are stored) and to assemble an user source give the command:

    tasm -s -h -c -g0 -80  <Your_source.asm> out.hex

    It will be created the out.hex file (Intel-hex formatted executable file).

    Now you can upload and execute out.hex using the iLoad boot mode of the Z80-MBC2.

    Remember that iLoad will take the first address of the Intel-Hex stream as the starting address of the program, and after the loading will jump to it.

    At this point you can follow the same steps to create an automated toolchain described in the paragraph "SDCC: SETTING UP AN AUTOMATED TOOLCHAIN (WINDOWS)".


    TASM: USING AUTOBOOT

    If you want create a binary file to use with the Autoboot boot mode you can generate it with the command:

    tasm -s -h -c -g3 -80   <Your_source.asm> out.bin

    It will be created a flat binary file out.bin. Then rename out.bin as autoboot.bin and copy it into the root of the SD used by the Z80-MBC2.

  • * * ​USING THE SDCC CROSS COMPILER * *

    Just4Fun10/05/2023 at 13:27 0 comments

    * * USING THE SDCC CROSS COMPILER * *

    Using the SDCC (Small Device C Compiler) cross-compiler it is possible setup a toolchain to program the Z80-MBC2 with the C language, doing all the development on a PC and uploading the code with the serial port and then executing it on the target Z80-MBC2 with iLoad

    SDCC can be found here: https://sdcc.sourceforge.net/.

    After installing it, SDCC needs to be in some way instructed about how to deal with the specific HW of the Z80-MBC2.

    For this reason in the SD image, inside the \SDCC folder, there are two support files: S190818-R011023_crt0.s and S290923_Z80-MBC2.c.

    All the steps needed to configure the toolchain are explained below (we will assume a Windows operating system here, but the steps are similar for Linux):


    STEP 1:

    Copy the two support files S190818-R011023_crt0.s and S290923_Z80-MBC2.c from the SD image (\SDCC folder) to your working directory (it is the folder where your C source files are stored) and compile the first file with the command (from your working directory):

    sdasz80 -plosgff -o S190818-R011023_crt0.s

    It will be created the S190818-R011023_crt0.rel file.


    STEP 2:

    Now it's time to compile the second support file (S290923_Z80-MBC2.c). Here things are a little more complex because this file can be compiled in two different ways which differ depending on whether interrupts are enabled or not.

    The  need to have interrupts enabled or not depends on whether your user program uses them or not.

    To enable the interrupts support compile with the command (from your working directory):

    sdcc -c -mz80 -DZ80MBC2IRQ S290923_Z80-MBC2.c

    Instead to disable the interrupts support compile with (from your working directory):

    sdcc -c -mz80 S290923_Z80-MBC2.c

    It will be created the S290923_Z80-MBC2.rel file.


    STEP 3:

    iLoad uses the first address as starting address for the execution, so the executable file (Intel-Hex formatted) must be in ascending address order. This is not guaranteed by SDCC, so you need to use the srec_cat utility to sort the file. You can download this utility from here: https://srecord.sourceforge.net/  and then you have to copy the srec_cat.exe file into your working directory.


    All done!

    To compile your source file the command is (from your working directory):

    sdcc -mz80 --no-std-crt0 S190818-R011023_crt0.rel <your_source.c> S290923_Z80-MBC2.rel -o temp.hex

    It will be created the temp.hex file (Intel-hex formatted executable file).

    Now to sort the file give the command (from your working directory):

    srec_cat -disable-sequence-warnings temp.hex -Intel -o out.hex -Intel

    This will create the sorted file ready to be loaded with iLoad: out.hex.

    Now you can upload and execute out.hex using the iLoad boot mode of the Z80-MBC2.


    SDCC: SETTING UP AN AUTOMATED TOOLCHAIN (WINDOWS)

    To create an automated toolchain you need another "ingredient", a terminal emulator supporting scripts. Here we will use Tera Term. You can download Tera Term from here: https://ttssh2.osdn.jp/index.html.en.

    After installing Tera Term, from the SD image inside the \SDCC folder, copy into the working directory the following batch files: SDC.BAT and L.BAT.

    Before using the L.BAT batch file you have to adapt two parameters according with the configuration of your PC. 

    Go at line 18 and verify the path where Tera Term (ttermpro.exe) is installed, and at line 19 the number of the COM port used to connect the Z80-MBC2 to your PC.

    You need also to copy the Tera Term script LoadZ80.ttl from the /SDCC folder (inside the SD image) to the directory where Tera Term (ttermpro.exe) is installed, and adapt the parameter at line 15 with the complete path of your working directory in your system.

    Now to compile your_source.c file give the command (from your working directory):

    SDC your_source.c

    and to upload and execute it on the Z80-MBC2 (from your working directory):

    L

    Remember to close the Tera Term window...

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lauwenmark wrote 3 days ago point

Hello, first, let me say this is a great project !

I have a question about the design. I see an RS flip-flop connected to both IORQ and WAIT_RST, the idea being to automatically trigger WAIT at the beginning of the I/O cycle.

I'm a bit puzzled by how resetting it works, though. For WAIT_RST to have any effect, IORQ should first be high again. To do that, you pull BUSRQ low, get control of the bus (which would put IORQ in HiZ state, thus high thanks to the pullup resistor), reset WAIT and finally release bus control (BUSRQ back to high).

But how does that even work? Can the Z80 take BUSRQ into account even when in a wait state? The chronograms from the Z80 user's guide left me with the idea that it wouldn't give up the bus until the end of the I/O cycle.

Can you enlighten my confused mind on this part of the design?

  Are you sure? yes | no

Just4Fun wrote 18 hours ago point

Hi, if I remember well I checked the behaviour using a logic analyser as the official diagrams don't show up this particular case clearly... (it was a my own assumption at first...).

The trick is to use the BUSRQ signal to force the CPU in HiZ when it exits from an I/O operation (before the next machine cycle), giving the time to the Atmega to do the needed operations on the data bus.

BTW: I used the "undefined state" of the RS FF to save parts on exit (theoretically undefined as U1D, who drives the WAIT signal, is under the Atmega control in any case...).

  Are you sure? yes | no

lauwenmark wrote 18 hours ago point

Thanks for the answer.

I still don't understand, though. BUSRQ will force the CPU into HiZ mode only at the end of the I/O operation, exactly as you said. But that end cannot be reached while WAIT is low. And it won't go high again in the specific case of an ongoing I/O request, since then the RS output will be 'undefined'.

Or is there something that somehow guarantees that the 'undefined' output of the RS FF is actually seen by the Z80 as 'undefined'?

(I'd have thought that you'd need to OR the IORQ signal with not-WAIT_RST, so that when the reset signal goes low, the S input of the RS FF goes high regardless of IORQ state, and thus the WAIT line is properly released, allowing the CPU to get out of the I/O cycle and end up in HiZ.)

  Are you sure? yes | no

Just4Fun wrote 17 hours ago point

Maybe it should be clarified what "undefined" means in our case.
Look at the schematic the RS FF (U1D and U1C).
When the Atmega needs to end the I/O operation and resume the Z80 from the Wait state, it puts WAIT_RES LOW.
As IORQ is LOW too, the RS FF enters in the "undefined region", where it stops to work as a FF ("undefined" means that here).
In any case U1D is a NAND gate, so forcing the input pin 13 (WAIT_RES) LOW will make the output HIGH.
But the output (pin 11) is the WAIT signal, and when HIGH it brings the Z80 out of the wait state.
When the Z80 runs normally the IORQ signal is deactivated by the CPU and goes HIGH, and at this point the RS FF exits from the "undefined region" and it is safe deactivate the WAIT_RES too (HIGH). Now the RS FF is at the reset state.
At the next I/O operation the RS FF will be triggered again (in the set state) by the CPU using the IORQ signal and the "dance" will start again...

  Are you sure? yes | no

lauwenmark wrote 17 hours ago point

Indeed. I was totally blind for gods know whatever reason to the fact that, indeed, the NAND gate output would definitely be high with WAIT_RES low !


Thanks a lot for your explanation and your patience, this was really helpful !

  Are you sure? yes | no

Jon Whiteside wrote 6 days ago point

I've just built a Z80-MBC2 from a kit. All parts were provided with the kit. Having built it, it boots fine to the IOS menu using reset and the user button, however it does not boot to BASIC, Forth or CPM. What happens is that the BIN files load and the message about running on the Z80 is the last thing I get before the HALT LED comes on. I am going to check things like Z80 power and clock but if anyone has any thoughts I'd be glad to hear them. The Z80 tests fine in a Spectrum BTW, but I do also need to check the CPU is a genuine CMOS version, as if it isn't then I guess that could be the cause. EDIT the CPU is a Sharp LH0080A, which according to the datasheet is only a 4Mhz part.

  Are you sure? yes | no

Just4Fun wrote 6 days ago point

Hi, the LH0080A is a NMOS Z80 CPU version rated at 4MHz. Here you need a CMOS version rated (at least) at 8MHz (as explained in the project description or manual).

Side note 1: it has been reported that a NMOS Z80 "could run" here, but that can't be guaranteed. In your case check if the clock is set at 4MHz as last try...

Side note 2: the only "certified working" kits are those one sold by McJohn here: https://shop.mcjohn.it/en/8-diy-kit (or better you buy components by yourself...), as suggested in the project description or manual.

Regards.

  Are you sure? yes | no

Jon Whiteside wrote 6 days ago point

My research has concluded much the same: It's the wrong CPU. The seller on eBay says he tested the CPU and it was fine, even at 8Mhz, but it's only a 4Mhz part, but it doesn't work for me at any speed and it is clearly not a CMOS part.

  Are you sure? yes | no

m.uhlmann.zwickau wrote 08/11/2024 at 08:09 point

Hallo, on my Z80-MBC v3 Board only a RTC DS1307 works, the DS3231 will not be recognized. But it works on other system.

Found a solution. Solder the address pins and it works!

  Are you sure? yes | no

Florian wrote 05/15/2024 at 04:22 point

Am I missing anything or is it not possible to access the i2c port by software?

  Are you sure? yes | no

Just4Fun wrote 05/16/2024 at 15:47 point

I2C is used for the optional GPIO expander (and for the RTC too). If you want use it for something different and access it from SW you have to modify the IOS FW accordingly.

  Are you sure? yes | no

Florian wrote 05/16/2024 at 15:50 point

Ok. Then I will do that. Will post it here if I have something :)

Thanks for the great project 

  Are you sure? yes | no

Massimo wrote 03/10/2024 at 07:38 point

I see on facebook that one user add LCD display to the board where can I find some information and code ?

  Are you sure? yes | no

Just4Fun wrote 05/16/2024 at 15:51 point

Try to ask on FB.

  Are you sure? yes | no

JoeH wrote 08/18/2023 at 19:48 point

Does anyone know if the ATMega32 can be reprogrammed (sketch not bootloader) while still in circuit using the Z80-MBC2 serial port? I want to update my firmware to the latest version. Thanks.

  Are you sure? yes | no

Just4Fun wrote 09/13/2023 at 08:26 point

In your case you have to use the ICSP connector with an external programmer as the USBasp (as if you had a brand new Atmega32), and you can do it leaving the Atmega32 and the other chips on the board (be sure that the SD module is taken out from the board). There is no chance to program the Atmega with the serial port without  a bootloader.

  Are you sure? yes | no

StevenValentine-Page wrote 07/24/2023 at 00:10 point

OK am is there any BOM with all of the components like the resistor values and their number on the board? I can't find it anywhere.

Edit: I must not have looked very hard! 

  Are you sure? yes | no

TRStrider wrote 09/21/2022 at 18:04 point

I just wanted to take a moment to say that the Z80-MBC2 is an amazing project! It allowed me to explore an era of home computing I had missed out on since my first was the TI-99/4A in 1981. It reminds me of a modern incarnation of vintage machines like the SWTPC 6800 and others.

It was a pure joy to build and get up and running. Now it's time to build the uTerm and design a case for everything to go into!

So this classic geek says THANK YOU, Just4Fun!


Here is my full build log, perhaps it will help someone. :)

https://theclassicgeek.blogspot.com/2022/09/the-z80-mbc2-retro-homebrew-computer.html

  Are you sure? yes | no

gtanasescu8 wrote 09/08/2022 at 06:17 point

Hi this is a verry nice project. Good work. I have an error when trying to compile the arduino sketch. 

Arduino : 1.8.19 (Windows 10), Carte : "Arduino Mega or Mega 2560, ATmega2560 (Mega 2560)"

D:\Users\g4b3\Downloads\F11RKKSJNEVGGU4\S220718-R190918_IOS-Z80-MBC2\S220718-R190918_IOS-Z80-MBC2.ino: In function 'void setup()':

S220718-R190918_IOS-Z80-MBC2:690:3: error: 'TCCR2' was not declared in this scope

   TCCR2 |= (1 << CS20);                           // Set Timer2 clock to "no prescaling"

   ^~~~~

D:\Users\g4b3\Downloads\F11RKKSJNEVGGU4\S220718-R190918_IOS-Z80-MBC2\S220718-R190918_IOS-Z80-MBC2.ino:690:3: note: suggested alternative: 'TCCR2A'

   TCCR2 |= (1 << CS20);                           // Set Timer2 clock to "no prescaling"

   ^~~~~

   TCCR2A

S220718-R190918_IOS-Z80-MBC2:694:19: error: 'COM20' was not declared in this scope

   TCCR2 |= (1 <<  COM20);                         // Set "toggle OC2 on compare match"

                   ^~~~~

D:\Users\g4b3\Downloads\F11RKKSJNEVGGU4\S220718-R190918_IOS-Z80-MBC2\S220718-R190918_IOS-Z80-MBC2.ino:694:19: note: suggested alternative: 'COM2A0'

   TCCR2 |= (1 <<  COM20);                         // Set "toggle OC2 on compare match"

                   ^~~~~

                   COM2A0

S220718-R190918_IOS-Z80-MBC2:695:19: error: 'COM21' was not declared in this scope

   TCCR2 &= ~(1 << COM21);

                   ^~~~~

D:\Users\g4b3\Downloads\F11RKKSJNEVGGU4\S220718-R190918_IOS-Z80-MBC2\S220718-R190918_IOS-Z80-MBC2.ino:695:19: note: suggested alternative: 'COM2A1'

   TCCR2 &= ~(1 << COM21);

                   ^~~~~

                   COM2A1

S220718-R190918_IOS-Z80-MBC2:696:3: error: 'OCR2' was not declared in this scope

   OCR2 = clockMode;                               // Set the compare value to toggle OC2 (0 = low or 1 = high)

   ^~~~

D:\Users\g4b3\Downloads\F11RKKSJNEVGGU4\S220718-R190918_IOS-Z80-MBC2\S220718-R190918_IOS-Z80-MBC2.ino:696:3: note: suggested alternative: 'OCR2A'

   OCR2 = clockMode;                               // Set the compare value to toggle OC2 (0 = low or 1 = high)

   ^~~~

   OCR2A

exit status 1

'TCCR2' was not declared in this scope

Ce rapport pourrait être plus détaillé avec
l'option "Afficher les résultats détaillés de la compilation"
activée dans Fichier -> Préférences.

I am not an arduino  user. So if somebody can help please. My goal is to try using the board with a french Minitel and try to do a sort of BBS on it.

Thank you.

  Are you sure? yes | no

Robin Hourahane wrote 12/30/2022 at 19:42 point

Hi, In order to compile the source in Arduino you need to install the correct core using the board manager. The core required is https://github.com/MCUdude/MightyCore the page has details on how to install the core. Once installed you need to select ATmega32 with an external 16MHz crystal. You need to select the same port as you connect on your terminal so you can't do both.

  Are you sure? yes | no

coopzone-dc wrote 02/16/2023 at 11:24 point

It looks like you have the wrong MCU set. It should be Atemga32A not Mega2560. It's good to use the facebook page, probably a faster responce.

  Are you sure? yes | no

Randall.Routh wrote 07/18/2022 at 16:54 point

I am impressed by your SBC.  I have seen some of your YouTube videos demonstrating the construction and operation of the MBC2 and MBC3.

I would like to see some videos about the evolution of the designed.  For example, why did you chose the static ram that you did?  What compromises went into the choice?  Why did you choose this particular AVR?  Are there things that you put in the Flash memory of the chip that you could have put on the SD card or vise versa?

I noticed that in the Rev3 board you connected A8 of the Z80 to A12 of the RAM.  I assume that this was done to simplify PCB layout.  When did you make this decision, and where there any other considerations?  You bank the memory. How did you decide on the bank size (64k, 32k, 16k, etc)?  Z80 address A15 goes to the AVR. What advantages and difficulties does that cause?

All communications between the Z80 and AVR appears to be via I/O ports 0 and 1. What went into that design decision? What have been the advantages and disadvantages to that choice?

You went from an SR flip flop and a WAIT to driving an interrupt on the AVR. How has this been better?

I would love to see a multipart series of videos with schematics and code segments to explain everything that went in the design and its evolution.

Thank you for sharing your design with the rest of the world.

  Are you sure? yes | no

Paolo Amoroso wrote 07/25/2022 at 16:21 point

Is there a Z80-MBC3?

  Are you sure? yes | no

Randall.Routh wrote 07/25/2022 at 19:22 point

https://github.com/eprive/Z80-MBC3

  Are you sure? yes | no

Paolo Amoroso wrote 06/19/2022 at 11:52 point

Do you have a Chromebook? The Z80-MBC2 will most likely work with it. If the Chromebook doesn't immediately detect the board, try re-plugging it a few more times.

The Z80-MBC2 is working fine with my i7 ASUS Chromebox 3 under chromeOS 103. It's worth noting the board is detected only under Crostini Linux, not from the Android container or chromeOS itself.

  Are you sure? yes | no

Bob wrote 01/07/2022 at 13:36 point

Greetings all


I recently finished building a Z80-MBC2 and am having trouble with it.  When I apply power and it reset the IOS light blinks at about a 3Hz rate but there's no other sign of activity on the system except a short pulse when I press the reset button.  The ATmega32 seems to have been flashed successfully via an avrtiny.  Fuse bits are set properly.  Swapped out the atmega32 and Z80 chips, no joy.  Any pointers to what to check,or pointer to a discussion group or some such where I can discuss this more fully?

Thanks in advance

-Bob

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leo wrote 04/25/2022 at 11:22 point

I just finished building one yesterday and have exactly this issue.  I have double checked solder joints and begun looking for troubleshooting tips.  I also carefully compared my build with the detailed pictures in this project.  I am most suspicious of my serial connection since the board looks alive, like Bob's, and I successfully flashed the 32A with this a USBTinyISP programmer.  I have tried 1152008n1, 96008n1 with both IOS and IOS-lite.  Even tried multiple flashes of the 32A.  Next up for me is re-reading the info on this page and other's replies below and making time to investigate clocks and the like with an oscilloscope.  I'll update when I learn more about what I might have done wrong.

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coopzone-dc wrote 02/16/2023 at 11:32 point

What os, if windows 11 then you need serial port drivers for the 2102 chip. You can see if the serial program is working ok by unplugging the mbc2 from the adapter put a dupont connector from RX to TX. Run your terminal software, make sure the keys you press are echoed back to the screen. You should see TX/RX led flash. If nothing then 99% driver problem. 

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Edgar Salgado wrote 11/22/2021 at 20:17 point

Hello guys! 

A year ago I managed to get this up and runing. 

Now I want to update the IOS, but I am unable to find a way to flash the ATMEGA32 from the included ISP header using Arduino as ISP. I am connecting both ISP headers from the arduino to the Z80-MBC2, and when I try to flash, it resets the MBC2, then waits, and throws: avrdude: stk500_getsync() attempt 6 of 10: not in sync: resp=0xe0

I know I could probably take out the ATMEGA and put it in a breadboard, throw in a crystal, and flash it, but I think there must be a combination of keypresses to put it into "bootloader" mode?

Thanks for any hint :)

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Edgar Salgado wrote 11/22/2021 at 22:14 point

Solved: I used a BusPirate to program with avrdude with no problem... it looks like Arduino as ISP does not quite work! THanks :)

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ben wrote 08/04/2021 at 03:32 point

Hi all.  I've succesfully built the MBC2 on breadboard and can get the OS Lite (no SD Card) working!  When I add the SD Card, and flash the full OS, the system starts, but hangs on the boot menu and reports SD Error 2 NOT_READY on MOUNT operation.  
I've doubled checked the wiring.  I can successfully use the SD Card module with PetitFS running on an Arduino Uno.  I can even flash PetitFS and run the test on to a brand new ATMega128.  So I know the SD Card reader is working.  It just won't work with the MBC2.
I have also checked the SCK, CS output on a logic analyser and from what I can see the clock is cycling and there are pulse on the CS, but no data on MISO or MOSI.  I'm stuck!    I'm using a 16GB micro SD card so not sure if that is too big??   Any help appreciated. Cheers

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ben wrote 08/08/2021 at 09:10 point

After lots of testing and cursing, I determined that the USB breadboard power supply unit (YuRobot) was only supply 3.3V even though it was jumped for five.  Turns out this unit needs to be feed 6.5-12V in order to output 5V!  I had powered directly from USB 5V which for some reason it steps down to 3.3V - not enough to power the SD Card, but apparently enough to power the Z80, RAM, and ATMega128.   I attached 5V and everything worked immediately!  Great project!

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alexjhardy wrote 07/14/2021 at 20:23 point

Hi all. I've successfully completed the Z8-MBC2 and it works fine. I've just completed the uTerm board and programmed the STM32 successfully following the instructions on the site. I have a problem now in the monitor says "no input detected".  I tried the test points TP1 - TP4. TP1 (RGB) I get 2.6v and nothing on TP3/4. Not sure what values I should have, can't find any info for these. Using a new VGA cable and a monitor that was working fine.  Not sure what to do next.  Any help would be appreciated. Thanks.

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Just4Fun wrote 07/17/2021 at 09:39 point

Check if the keyboard's led work (NUM LOCK, CAPS LOCK...). If not there is a problem with yours STM32.

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alexjhardy wrote 07/17/2021 at 13:49 point

J4F, many thanks for your prompt reply. Tried the keyboard, no lights! Resoldered the SMT32, doesn't look pretty but  SUCCESS!!!  Once again many thanks, regards Alex.

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John wrote 07/14/2021 at 16:34 point

I have trouble in communicating with the board! Using putty (9600 bauds, 8 data bits, 1 stop bit, no parity, no flow control) I receive (after pressing the reset button) a flow of about 550 chars, but they are gibberish! LEDs are blinking "normally"' and the behavior is repeatable, so I presume the program is correctly loaded - how could I go further?

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Just4Fun wrote 07/17/2021 at 09:36 point

IOS serial wants 115200bps 8N1, IOS LITE 9600bps 8N1.

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Dario Lampa wrote 06/19/2021 at 18:25 point

Hi j4f, great project, nice job. I assembled the kit bought by Mc John. It worked immediately as soon as mounted, but when I set the frequency of 8 MHz the bootstrap stops at "IOS Z80 is running from now". If I set the working frequency to 4 MHz then it works normally. Thanks for any suggestions.

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Just4Fun wrote 06/21/2021 at 12:40 point

Hi, this is a very unusual issue... Have you checked the board assembly if it is correctly assembled (values, solder joints, etc...)?  Check D8, D9 and R19 and R13 if they are the right values and correctly assembled. Then the only thing I can suggest is to try to change the Z80 CPU (remember only CMOS version!).

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Vitaly Rudik wrote 03/08/2021 at 05:36 point

My changes are here: https://bitbucket.org/rudolff/ios-z80-mbc2/src/master/
Note: I connected /IORQ z80 to INT0 MCU

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Just4Fun wrote 03/11/2021 at 08:56 point

Interesting... Thanks for sharing.

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Vitaly Rudik wrote 03/07/2021 at 20:09 point

The highest baud rate when it worked for me was 38400.
I added flow control and now it is working on 115200.

void serialEvent()
// Set INT_ to ACTIVE if there are received chars from serial to read and if the interrupt generation is enabled
{
  if (Serial.available()) 
  {
    digitalWrite(MCU_RTS_, HIGH);
    if(Z80IntEnFlag) 
    {
      digitalWrite(INT_, LOW);
      delayMicroseconds(5);
      digitalWrite(INT_, HIGH);  
    }  
  }
  else
  {
    digitalWrite(MCU_RTS_, LOW);
  }
}

and in loop()

          ioData = 0xFF;
          if (Serial.available() > 0)
          {
            ioData = Serial.read();
            LastRxIsEmpty = 0;                // Reset the "Last Rx char was empty" flag
          }
          else LastRxIsEmpty = 1;             // Set the "Last Rx char was empty" flag
          digitalWrite(MCU_RTS_, LOW);

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proto raven wrote 03/07/2021 at 14:36 point

I am having trouble getting XMODEM to work and may be misunderstanding something.

I am using Z80-MBC2 CP/M 2.2 BIOS - S030818-R140319

with extraputty terminal program that has xmodem support (flow control set to none)

I set MBC2 to receive a file , then I run XMODEM on terminal and send.

The count starts at 0/3 then goes to 10/3 before hanging.

Am I getting this totally wrong or missing something?

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villaromba wrote 03/07/2021 at 19:03 point

What baud rate are you using? Have you tried a lower rate to see if it will work successfully?

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proto raven wrote 03/08/2021 at 01:33 point

got the xmodem to work, but where it appears I went wrong is that I had assumed that the latest IOS/SD setup had default Rx input buffer size to 128 bytes
seems this is not the case and one has to add it.

if my thinking is wrong please correct me so I dont lead others astray.

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Paolo Amoroso wrote 06/19/2022 at 18:54 point

Which IOS/SD version comes with the default Rx input buffer size to 128 bytes?

When sending files to the Z80-MBC2 under CP/M 3.0 from my Linux system via Minicom, XMODEM times out in most cases. On the CP/M side, running XMODEM with the /X0 option doesn't help.

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r.orfei wrote 07/20/2021 at 18:18 point

XMODEM <filename> /X0 /R -------> to Receive

XMODEM <filename> /X0 /S -------> to Send

(X0 means: "use CON:" which should be the putty comm channel

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