Finding ways of storing integrated circuits with either the Dual Inline Package (DIP) or the TO-220 style has been a challenge. If placed in an insert, DIPs often have their pins bent or some how tangle themselves together. These are derivatives based on the packaging that ICs often come in and sized to fit neatly into a Raaco tray.
The DIP sleeve fits ten 8-pin or five 16-pin chips.
Or the TO-220 sleeve fits ten.
Mix-and-match of inserts along with IC sleeves. The DIP sleeves stack three deep.
The key, I've found, to being organized is standard sized containers. Whether that be for shoes, arts & crafts supplies or kitchen cabinets. For example, most of us, at one point or another, started with the typical spice cabinet: round jars, square metal containers and various bags. To organize, either one needs to buy all spices from the same manufacture or transfer the contents from its original packaging to other containers.
Here's another example: stacked trays for transistors.
The individual "trays" or boxes is part of their Assorter series. They are made with either fixed compartments or the 55 model which allows for the interchangeable inserts.
The HandyBox is the name just for the rack that fits 4 Assorter 55s.
It also looks like they've changed the naming of some of their inserts for the Assorter 55 and inserts are now available with trays that group them together.
Raaco also makes interchangeable inserts for the Assorter 27 which is shallower or the Assorter 80 model which is deeper but are not compatible with the HandyBox carrier.
Some times organization doesn't need to be fancy 3D printing. It turns out that the #00 Coin Envelope ( approximately 1 11/16" x 2 3/4" or 42mm x 70mm) is the perfect size to fit inside the Raaco Handybox inserts. Perfect for parts with lots of different values (ie resistors and capacitors) that, if kept in separate inserts, could take up whole trays themselves.
Not everyone carries these small sized envelopes but a quick search of "#00" coin envelopes does yield a few places: staples, envelopesuperstore and suppliesshopes. Expect to pay $12 for 50. Or $22 for 250. I've only found them in white and brown but other colors could certainly contribute to additional help in organization. I did found one place selling 1 3/4" x 2 3/4" envelopes.
And you can certainly mix and match with other inserts.
I stumbled across Alexandre Chappel's youtube video a few months ago; impressive construction! But NYC apartment DIY'ing doesn't include track or table saws, or a space for a cabinet of that size. But I did notice a great idea for including a place for a label. Definitely a why-didn't-think-of-that moment.
Additionally, the ledge for the label makes for a nice handle so that the box can be easily removed from the case.
The compartment that I found myself printing the most often was a variation that Raaco does not offer. For small components -- like 3MM hardware or individual transistors -- even a quantity of 50 didn't fill up the smallest of inserts, the A9-1.
The 1/2xA9-1 was an attempt to follow Raaco's semi-weird naming convention and subdivided the smallest insert.
As my confidence in 3D printing improved, the insert walls went from 3mm walls to 1.6mm to the final 0.8mm.
At first, I bough extra compartment inserts. But realized shortly after getting my first 3D printer, that designing and printing my own was going to be cheaper and quicker.
The dimensions of the smallest box are specified as 39mm wide x 55mm deep x 47mm height; for 3D printing, the better dimensions seemed to be 38mm x 53mm x 46mm. The feet were inset from the outer edge so that they nestled inside the raised notches on the bottom of the box. First design was to avoid printing the overhang with support so the box and foot were separate (far-left and second from left) and use CA glue to bond them together (middle).
This worked out but ended up being inaccurate and a bit missy so the subsequent designs were one piece. Solid bottom ended up being equally as good as printing just the four feet as the print required support material underneath anyways.
PyDrew
