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Enclosure redesigns
03/31/2024 at 01:53 • 0 comments![]()
While the battery door is not removable according to the internet.
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It can be removed by cutting off a small bit of plastic.
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It's a very complicated mechanism if it wasn't designed in China. Suspect it was designed in China.
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The door can be reinserted as a gap filler, if the camera is stored in an enclosure. It still won't shut down properly.
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The easiest wire routing for the enclosures ended up being a notch. The trick is keeping the buck converter always powered in order to retain the system clock.
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All new tripod mount with cooling fan.
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It took 3 tries to get the battery flush with .32 layers.
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Shutdown failures begin
03/30/2024 at 01:40 • 0 comments![]()
After 5 years of flawless shutdowns, the gopro 7 finally started losing data when the battery died. It either uses coulomb counting to time the shutdown & the coulomb counter slowly drifted over the years or a power management chip died. It would no longer shut down properly or beep when the battery died. Thus, a dummy battery was finally needed to have any hope of using the camera.
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Right away, the battery board was DRMed against taking any power from the bench. The power had to be directly soldered to the contacts.
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PLA & scotch got it to connect to the camera.
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Then, the camera obviously read a fuel gauge in the battery, since it always said 27% on the 1st boot. That must have been the last charge state of the sacrificed battery. After making a recording, it always said 100%, probably because the DRM had to be bypassed.
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The buck converter has to be within 20" for the voltage drop to be low enough to record 4k 30fps. That drops .3V over a 22 gauge wire. It seems to need 4.1V to record & handle up to 4.5V with no load. 4k 30fps seems to be the highest power user. It seemed to burn 1.2A at 4.2V.
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The next step is getting rid of the battery door & making new enclosures to keep the dummy battery in.
Careful handling & swapping of batteries could probably get it to keep the current time. It would be a pain to always transport with a novel enclosure to keep the battery in. The gphoto.wrapper program could set the dates if they're invalid.
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Battery teardown
04/21/2023 at 22:53 • 0 comments![]()
The 'pro's original battery puffed after its firmware crashed & left it powered on overnight. The 'pro 7 can't run on USB power like the 4 did so there's been a need for a dummy battery.
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The journey begins by tearing off the label, reveling a metal skin.
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Under the metal skin, we have B for battery in a lot of potting compound.
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The potting compound breaks off, liberating the bottom.
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The top hinges open, revealing the tabs.
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The tabs can be knifed off, liberating the brain board.
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The brain board has the contacts. The mane problem is creating a new enclosure.
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All lion cameras sit inside another enclosure so the battery door could be removed. The door isn't removable like on a DSLR. The most long lived solution is to leave the door open & build the enclosure around it.
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Maybe there's a space to grind away part of the door to poke cables through, but it's too destructive for now.
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A small hole in the enclosure worked.![]()
The problem is keeping the dummy battery inserted when using the user interface. The screen can't be accessed with camera locked in because there's a cooling fan.
There's no plan to use a pole with a dummy battery & cables running down the pole. It would only use a dummy battery on a tripod.
lion mclionhead


























