Build Instructions

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• 1

  Circuit Assembly Process

  • We begin the circuit-built procedure by utilizing a solder paste dispensing syringe to add solder paste to each pad of the SMD components. In this instance, the 63/37 Sn/Pb Solder paste, which melts at the temperature of 190° Celsius, is being used.
  • We next pick and place each SMD component in its proper location using an ESD Tweezer.
  • All SMD components are then permanently soldered to their pads when the entire circuit board is placed on the reflow hotplate, which heats the solder paste to its melting point.
  • The THT components, such as the male header pin, female header pin connectors, and DC barrel jack, are then positioned in their proper positions, and their pads are soldered with a soldering iron.
  • After that, we position the A4988 Motor driver in its proper location and place the Raspberry Pi Pico on the female header pins.

  Circuit assembly is now complete.

• 2

  CODE

  We next uploaded the below sketch into our Raspberry Pi Pico.

  const int dirPin = 16;
  const int stepPin = 17;
  const int ledPin = 0; // Pin connected to the LED
  const int stepsPerRevolution = 200;
  const int maxSpeed = 1000; // Maximum speed in microseconds
  const int minSpeed = 2000; // Minimum speed in microseconds
  void setup()
  {
  // Declare pins as Outputs
  pinMode(stepPin, OUTPUT);
  pinMode(dirPin, OUTPUT);
  pinMode(ledPin, OUTPUT);
  }
  void loop()
  {
  // Blinking LED when motor is moving
  digitalWrite(ledPin, HIGH);
  // Set motor direction clockwise
  digitalWrite(dirPin, HIGH);
  // Ramp up speed from low to high over 5 seconds
  for (int speed = minSpeed; speed >= maxSpeed; speed -= 20)
  {
  for (int x = 0; x < stepsPerRevolution; x++)
  {
  digitalWrite(stepPin, HIGH);
  delayMicroseconds(speed);
  digitalWrite(stepPin, LOW);
  delayMicroseconds(speed);
  }
  delay(50); // Small delay to avoid skipping steps
  }
  delay(2000); // Hold at max speed for 2 seconds
  // Set motor direction counterclockwise
  digitalWrite(dirPin, LOW);
  // Ramp up speed from low to high over 5 seconds
  for (int speed = minSpeed; speed >= maxSpeed; speed -= 20)
  {
  for (int x = 0; x < stepsPerRevolution; x++)
  {
  digitalWrite(stepPin, HIGH);
  delayMicroseconds(speed);
  digitalWrite(stepPin, LOW);
  delayMicroseconds(speed);
  }
  delay(50); // Small delay to avoid skipping steps
  }
  delay(2000); // Hold at max speed for 2 seconds
  // Turn off LED when motor stops
  digitalWrite(ledPin, LOW);
  delay(1000); // Optional delay between cycles
  }

  This is a simple sketch that we created that does not require any libraries to function. The stepper motor and an LED are essentially controlled by this code, which causes the motor to accelerate in both directions and blink the LED when the motor is running.

• 3

  STEPPER MOTOR SETUP

  We developed a gearbox for the stepper motor test, which will be used in a future project. This driver circuit is just a part of that project.

  • A gearbox with three gears—two 22-teeth gears with a 5mm modulus and one 10-teeth gear with the same 5mm modulus—is included here. We used a Nema17 stepper motor that we salvaged from an old Anet A8 3D printer to connect the smaller 10-teeth gear.
  • We connected the stepper motor's wire harness connector to the driver's CON4, which is connected to the A1, A2, B1, and B2 terminals of the A4988 driver.
  • The motor begins to rotate when the device is switched on by plugging the DC jack of a 12V 2A power adapter into the circuit, via DC barrel jack.

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