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Iron Man CO2 Repulsor

Hand repulsor strong enough to break a pane of glass using CO2 or compressed air, a high pressure regulator, a solenoid valve, and Arduino.

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Overview

Design and build a hand repulsor system using CO2 or compressed air that’s powerful enough to break a pane of glass from 1-2 feet away.

Objectives

  1. Do fun things related to Iron Man, since I don’t have a robotics job anymore
  2. Learn about unfamiliar technology with hands on experience
  3. Get back into physics and math a bit by calculating specs and estimating and testing
  4. Have motivation to use Arduino
  5. Keep costs low by buying used equipment

Design

I ended deciding on CO2 or compressed air, because they seem simpler and accessible compared to more powerful options such as micro-turbines.

Here is the basic design:

  • Compressed CO2 or air:
    • Main power source. CO2 is denser with higher momentum, whereas air is lighter and easier to source and refill.
  • High pressure regulator:
    • Must handle ~800 PSI of CO2 or air and allow an output of 150-300 PSI (TBD)
  • Splitter (eventually for both hands):
    • For getting compressed gas to both repulsors
  • Solenoid valve:
    • For letting out puffs of compressed gas
  • Nozzles:
    • To direct and speed up flow and increase momentum

  • 1 × Pressure regulator Inlet pressure of >800 PSI, outlet pressure of 150-300 PSI (TBD)
  • 2 × Solenoid valves 12 or 24V with sufficient flow coefficient (TBD, ~0.4?)
  • 1 × Compressed gas Disposable or refillable cartridge or tank of CO2 or compressed air
  • 1 × Y Splitter
  • 2 × Nozzles

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