• Faliure no 2.

    SUF • 06/30/2015 at 13:58 • 11 comments

    Created a second board, now with the corrected USB connector pinout:

    And I built it:

    The problems started here.

    The first thing, I wanted to test it. To test it it is not enough to connect it to some random USB source. I wanted a variable source.

    I've a lab supply, but it has no USB out. As I didn't wanted to cut any USB cables, I designed and built this small "tool":

    After this the testing went to a complete disaster.

    1. It was working from ~2V to 4.3V correctly, but when I went above 4.3V the output voltage just went above 5V. I was thinking this can be the result of miss of the minimal load, what usually required. So I setup the circuit with some (~50mA) load:

    Testing..

    At 2.0V:

    Looks good

    At 4.3V:

    Still looks good

    At 4.4V:

    Not so good anymore. :-(

    In addition, if I change the voltage, sometimes the whole circuit gets unstable. So the result clearly useless.

    I've possible explanations to the things above:

    - I've a crap layout - I'll try to enhance it in the next version

    - I've some sort circuit(-is) things in my build. I can admit that using solid groundplane around the surface mount inductors without insulating solder mask wasn't my best idea

    - The boost regulator is unable to handle the >4.3V in 5V out situation even if the datasheet just said Vout>Vin as a requirement

    Here are the possible solution for the next try:

    - Create a new board, with different layout and definitely with a cutout in the groundplane around the inductors

    - Use the pass trough capability of the chip (this will require some kind of external comparator)

    - Use a different (buck-boost or SEPIC) circuit - I may try the LM2621 what I ordered already for one of my other projects

    - Keep the current boost converter (rising the output voltage to - let say - 6 volts) and use it as a pre-regulator for an LDO. As It suggested by The Big One.

  • Updated Design

    SUF • 06/06/2015 at 03:18 • 0 comments

    Finally I decided to create a new board for the project. The design is here:

    I plan to create the board over the weekend

  • Fail

    SUF • 06/05/2015 at 03:54 • 2 comments

    My mistake, component manufacturers insanity (my opinion).

    I was not even dream of, that somebody put a PCB layout of a surface mount component from bottom view. When I created the Kicad module from the datasheet, I didn't checked this "BOTTOM VIEW" note on it. So the component was connected in the wrong direction.

    So the regulator works, just the whole board useless.

    PCB rediesign, rebuild will come.

  • Built

    SUF • 06/01/2015 at 20:44 • 0 comments

    I just built the first version today. Unfortunately some of the components not really fitted in, so some tweaking/parts changing was necessary. With some load it not really looks working. I should check, what is the problem with it.

  • First Design

    SUF • 05/20/2015 at 03:30 • 0 comments

    As I was looking for a power solution for my Boostuino project the Microchip's MCP1642 boost regulator. Finally it was not suitable for that project, but I realized this could be a good candidate for the USB Booster:

    it has much higher efficiency than the good old MC34063

    available locally for reasonable price

    low size/value external components needed due to the high switching frequency

    So based on these factors I designed a circuit for it.

    The circuit is available in its newly created gihub repo: https://github.com/sufzoli/suf-electronics-USB-booster