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1-Toner transfer print.jpg
From generic toner cartidge HP1102W printer, 346°F transfer temp - 10z copper , double sided - 1.6mm FR1 PCB.
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02/29/2016 at 05:13
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2- Punch Registration to copper.jpg
Using a Krazy glue cap 'punch'
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1.70 MB -
02/29/2016 at 05:13
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2a-Registration_holes_drilled.jpg
Used the Proxxon Press for this - 0.8mm bit.
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02/29/2016 at 05:15
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2b-Copper-post220grit.jpg
Nice surface finish to grip toner.
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02/29/2016 at 05:14
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2c-Iso-copper cleanup.jpg
Isopropyl alcohol wipes (70 to 99%) with a good paper towel is fine.
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1.06 MB -
02/29/2016 at 05:14
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3- punch 2nd layer reg_holes.jpg
Bobby pin used to 'punch' registration holes in toner transfer paper to align with the holes in the copper.
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02/29/2016 at 05:13
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4-Align Toner transfer.jpg
Bobby pins and painters tape
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02/29/2016 at 05:13
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5-Affix-toner-paper.jpg
Bobby Pin registration into the drilled copper PCB registration holes and painters tape.
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02/29/2016 at 05:13
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6-Align 2nd layer.jpg
Bobby pins and painters tape
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02/29/2016 at 05:13
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7-Apply tape-2nd layer.jpg
Final registration step.
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02/29/2016 at 05:14
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8a-Toner-Transfer-laminator.mp4
Apache AL13P with my multi pass mod ( see other Hackaday project) running a double sided 'toner transfer' board in 1 pass.
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38.95 MB -
02/29/2016 at 05:40
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8b-Toner on Copper.mp4
Finished the laminator toner transfer. took 2 -3 minutes with the single pass made up of micro passes as seen in the Toner transfer video.
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12.89 MB -
02/29/2016 at 05:22
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9a-Toner on Copper1.jpg
Post transfer...look at the video (item 8)
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02/29/2016 at 05:14
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9b-Toner on copper 2.jpg
Layer 2 transferred along with layer 1
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02/29/2016 at 05:14
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9c Foil-transfer.mp4
Doesn't have to be micro passes, 2 normal 'full speed' passes would do the job.
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36.65 MB -
02/29/2016 at 05:34
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9d Remove-foil.mp4
Easy as that!
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30.75 MB -
02/29/2016 at 05:32
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9e Foil transfer 1.jpg
Note videos on foil transfer using the laminator and peeling it off.
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1.89 MB -
02/29/2016 at 05:16
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9f Foil transfer 2.jpg
Note videos on foil transfer using the laminator and peeling it off.
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1.82 MB -
02/29/2016 at 05:16
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9g Etch layer1.jpg
Results after about 12 minutes in dilute nitric acid. Probably the 10th use of the acid mix. You can handle the board with your fingers for a minute or so....no risk, it is so harmless to skin. No staining, no burning etc.
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02/29/2016 at 05:16
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9h etch layer2.jpg
Results after about 12 minutes in dilute nitric acid.
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02/29/2016 at 05:16
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PROXMOD2.jpg
VISE MOUNTED ON DRILL PRESS SLIDE BAR, SHOWING 6-32 SCREW ADJUSTMENT FOR LOCK DOWN.
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2.22 MB -
02/27/2016 at 19:39
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PROXMOD3.jpg
BACK LIGHT SHINING THRU FR4, 1/16" PCB...THE ACTUAL VIEW IS MUCH CLEARER THAN THE PIC!
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02/27/2016 at 19:39
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PROXMOD.jpg
BOTTOM VIEW OF MINI VISE STABILIZER SCREW MOD. 6-32 X 1.5". IT LOCKS THE VISE ONTO THE DRILL PRESS SLIDE BAR FOR 3 DIMENSIONAL STABILITY.
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1.81 MB -
02/27/2016 at 19:39
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