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1Prepare the Orange Pi Zero
Mount the SSD drive inside the USB case then connect the case to the Orange Pi Zero. Connect a USB-to-Serial to the Serial Header on Orange Pi Zero board.
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2Acquire some knowledge
Watch a tutorial on how to do a file server with Raspberry PI3 to get aware of the steps necessary to implement on the Orange PI, which are basically:
Read the Network Lessons.
Read another tutorial on OPL Lan with Raspberry PI
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3Download, install and configure the software
Without getting into much details (there are good tutorials online) the following steps are necessary:
- Download Armbian and write the image to the Micro SD card.
- Using a terminal program like Putty (windows) or Screen (Linux) check that the machine is booting.
- On the serial terminal setup the wireless network to be able to access the machine later without the serial adapter using SSH.
- Install and configure DHCP server (link with good explanation)
- Format the SSD drive. I have used ext4 as a filesystem to be able to use iso images larger than 4GB. Some tutorials advise to install NTFS (ntfs-3g) support for Linux.
- Make SSD drive mountable on system startup (linkwith good explanation)
- Install and configure SAMBA Server
- Check that it is possible to accesse the file share from another computer
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4Make the holes for the Network passthrough and Power Jack
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5Add the DC-DC voltage converter
Install the DC-DC voltage converter and attach it to the bottom case using 3/8" hexagonal spacers (standoffs). Adjust the power supply to provide 5.0Volts
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6Attach the Orange Pi to the HD case Using 3/8" hexagonal spacers (standoffs).
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7Attach the SSD case to the bottom of the (tank) case
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8Install a short patchcord on the RJ-45 passthrough
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9Connect the micro-USB power connector
The connector was reused from a damaged cable. The Positive and Negative wires were soldered and then isolated with thermo-restringent tube.
Check twice if the output voltage on the DC-DC regulator is adjusted correctly (and thus providing 5.0Volts)
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10Perform a last check before closing the case.
If everything looks fine perform a new test to verify that:
- The server is connecting to your wireless network
- The samba share is visible and writeable
- The DHCP can assign an IP network on the wired connection
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